460V /60Hz Mud Tank Agitator , Tight Structure Drilling Mud Agitator

Oilfield Drilling Fluids Mixing Mud Agitator Solid Control Equipment

Description of Products:

JB/W series agitator is an important part of solid control system of mud tank, which is mainly used in agitating and blending drilling fluid so as to control the depositions of solid particles in its tank cycling system and to keep the mud property of circulation stable and mixture uniform. This device has some major features as follows:

a) The reducer adopts worm and gear (see Fig. 4), with tight structure, good meshing performance and reliable work.

b) The reducer combines with explosion-proof motor, which is suit for rough operation condition in field.

c) The explosion-proof motor and reducer input shaft are directly connected through flexible coupling instead of belt, so the rotation speed of the agitating impeller is constant.

d) The strong agitation, broad conformance and overload-free current at starting are provided.

e) The horizontal explosion-proof motor is easy for installation, adjustment and replacement.

The agitator of our company consists of single impeller (see Fig. 1) and two impellers (see Fig. 2), and both of them include such eight models as JB/W2.2, JB/W3, JB/W5.5, JB/W7.5, JB/W11, JB/W15, JB/W18.5 and JB/W22. If users have no special requirements, the single-impeller agitator is no more than 2.4m deep, and the double-impeller agitator is more than 2.4m deep. User shall tell the depth of tank (from installation surface to the inner bottom plate),power and other requirements to us at ordering to provide better service for you.

Structure and Operating Principle

The agitator is composed of explosion-proof motor, reducer, agitating impeller, base, flexible coupling and rigid coupling. Both explosion-proof motor and reducer are mounted on the base. The shaft extension side of the explosion-proof motor is connected with the input shaft (see Fig. 3) of the reducer through the flexible coupling. The agitating impeller is connected with the output shaft coupling (see Fig. 3) of the reducer through rigid coupling.

The agitating impeller, an important working part of the agitator, is composed of shaft, vane connection panel and vane which are welded together. When the explosion-proof motor starts up, the reducer input shaft is driven by flexible coupling to rotate. The explosion-proof motor comes out from the output shaft of reducer after slowing down speed and drives the agitating impeller to rotate. When the agitating impeller contacts with drilling fluid and makes it move in vortex, thus, the drilling fluid will not be deposited in solid phase to achieve uniform mixing and consistent density. The vane connection panel among vanes is able to prevent the solid particles of mud after shutdown from depositing below impeller. Thus, the resistance to vane from solid particles will be reduced at startup again, and the motor burning due to overloading may be avoided.

         Chengdu ZK Separation Technology Co., Ltd. is a specialized solid-liquid separation equipment company established by Chengdu West Petroleum Equipment Co., Ltd. according to the development needs. Relying on the technical experience of long-term infiltration and accumulation in many fields including petroleum, chemical engineering, tunnel engineering, sewage treatment, mining equipment, etc., we have developed the high-efficiency sewage concentration and dehydration treatment series centrifuge, alcohol production line alcohol stillage treatment series centrifuge, crude oil and kitchen waste harmless and resource-oriented treatment series three-phase centrifuge, medical extract treatment three-phase centrifuge, SOR three-phase sludge separation system, TDU waste sludge thermal desorption treatment system and other multi-field products and their complete sets of technology, and possess a number of inventions, utility models and appearance patents.

      ZK Separation always attaches much importance to the cultivation of talents in the chemical engineering and water treatment industries, and connects the frontier technologies such as mechanical analysis, materials science, fluid mechanics, aerodynamics, vibration isolation technology, automatic control technology, and sensor technology with the centrifuge industry. We have the teams of product R&D and manufacturing process engineers who have been working in the key enterprises of separation machinery industry for many years. On the basis of absorbing domestic and foreign advanced technology, and combined with the special features of production technology in various domestic application industries, we pay much attention to the industrial segmentation. We specialize in the design of petroleum, chemical engineering, coal chemical industry, steel, food, resin, fermentation, medicine, excess sludge of water supply and drainage, etc., completing the R&D, manufacturing and sales of dozens of products and auxiliary equipment including the solid-liquid two-phase, liquid-liquid-solid, solid-liquid-solid three-phase with different parameters explosion-proof centrifuge with flammable and explosive liquids as medium and the online real-time centrifuge with adjustable liquid layer. We have various unique techniques such as high-efficiency sewage concentration, dehydration treatment, three-phase separation of crude oil, kitchen waste, sludge and medical extract, wear-resistant energy-saving, explosion-proof sealing and interlock control. Our centrifuge has distinctive advantages including small covering area, simple process pipeline; high degree of automation; high safety protection measures; good on-site operating environment; strong material adaptability; and stable and reliable operation.

        Our Company has research facilities and testing benches with complete performance and intact data collection, and the professional production equipment and testing instruments ensure the high-volume, high-quality manufacturing capabilities.

      Over the years, our Company has been focusing on the acquisition of advanced equipment and the development of new technology. We have purchased advanced machining equipment from Germany, the United States, Japan and other countries. At present, we own more than 200 various modern processing equipment including processing centers of each link, CNC gantry milling, laser cutting machine, large-scale lathe, boring mill, high-precision grinding machine, plate shearing machine, bending machine, sand blasting and painting equipment, etc.