160kw IGBT Gear Shaft Induction Tempering Annealing Quenching Hardening
Heat Treatment Machine
1.Features of medium frequency heating equipment
The intermediate frequency heating equipment adopts IGBT inverter
power devices, which are highly efficient and energy-saving, and
the heating is easy to control. The heating current value and
heating voltage value can be set, and the current, voltage, power
and frequency are all displayed, making the operation of the
equipment more intuitive, simple and convenient. The intermediate
frequency heating equipment performs quenching heat treatment on
the ball head, and its quenching speed is very fast. Such a fast
speed effectively avoids the oxidation and decarburization of the
workpiece during the quenching process, reduces the deformation of
the workpiece, and ensures the quenching effect. Better It is the
intermediate frequency heating equipment that will not produce
noise and dust when quenching the ball head, which greatly improves
the working environment of the workers and provides protection for
the health of the workers.
2. Technical Parameter of High Frequency Induction Hardening
Quenching Machine:
Working voltage | 380V/50HZ |
Voltage range | 340V-420V |
DC power | 160KW |
DC current | 240A |
Oscillation frequency | 18-23KHZ |
Efficiency | 90% |
Duty cycle | 100% |
Weight | 260KG |
Dimension | 600*480*1360mm,800*500*580mm |
Cooling water flow | 0.2MPa-50L/Min,0.2MPa-60L/Min |
3. Induction Quenching Hardening Machine Application:
(1) For auto parts and motorcycle parts hardening.
(2) For machinery parts, like gears, transmission wheels, axles,
shafts, spline shafts, ball stud hardening.
(3) For machine tools quenching, like guide rail machine tools
hardening.
(4) For spanner, pliers, CNC machines, hammer, axe hardening etc.
4. Brief Introduction of Induction Quenching Hardening Machine :
Our leading products with IGBT series parallel induction heating
technology as the core. With super audio, medium frequency inverter
power supply, PLC, CNC system automation control of cohesion.
Our campany's machine used six majior application fields:
1. metal forging,metal casting
2. indition brazing
3. induction hardening
4. induction annealing
5. quenching and high temperature tempering
The induction coil of the intermediate frequency heating equipment
can be replaced freely, which enables the equipment to complete
heat treatment processes such as quenching, annealing, tempering,
normalizing, and tempering, as well as welding, smelting, thermal
assembly, thermal disassembly, and diathermy forming. , Widely used
in various industries.
5. Advantages of medium frequency induction heating furnace:
1. Power saving: 30% less power than the electronic tube type, 20%
less power than the thyristor medium frequency.
2. Stable performance: complete protection, no worries.
3. Fast heating speed: no oxide layer, small deformation.
4. Small size: light weight, easy installation.
5. The sensor is isolated by the transformer, which is safe.
6. Environmental protection: no pollution, noise and dust.
7. Strong adaptability: it can heat various workpieces.
8. The temperature and heating time can be precisely controlled.
High processing quality.
