2200MM Full Digital Induction Hardening shaft Machine DSP 200KW

ORD-2200MM Induction Hardening/Quenching Machine Tool with DSP-200KW Full Digital Induction Heating Equipment for Quenching Gear, Shaft, Pipe, Roll and so on

The Infineon IGBT modular induction heating equipment with Induction Hardening Tool manufactured by our company is the newest high-tech product formed by adopting the most advanced power electronic power devices and unique converter control technology in the world with reasonable structure design.

Characteristic:
1. Digital Induction Heating Machine with Induction Hardening Tool together to quench/Hardening the Gear, Shaft, Bushes, Roll and pipe. Control the hardening quality and improve hardening efficiency.

2. Movements using Servo motor driver, positioning is controlled by the digital input , accurate up to 0.05% , speed adjustment large range . The machine movements using precision linear screw, smooth transmission. Dominant column semicircular rail structure, no rust , no deformation , to ensure the machine durability .

3. This equipment uses the digital signal processing (DSP) digital real-time high-speed signal processor and DDS (Direct Digital Synthesizer) direct digital frequency synthesizer. Infieneon IGBT type.
4. Imported integrated circuit and power module are used to realize automatic frequency tracking. It has the characteristics of small size, light weight, high efficiency, energy saving, simple installation, high reliability and not easy to damage.
5. Visual digital display of voltage, current, frequency, power, heating time, and heating temperature,etc.
6. Can Predictable power, that is the power can be set before heating is turned on, with high accuracy. This function is not available for other similar products in the market.
6. Hardware isolation interface:It can be compatible with the existing PLC on the market, and is conducive to the functional transformation of the existing PLC system and the further expansion of the automation system.
7. Remote communication interface:
8. Reasonable layout of the internal components of the equipment, the main control circuit board is centralized on the weak side to avoid the interference of the strong current to the control circuit and improve the control accuracy.
9. Induction Heating Machine have remote control function and adopt digital circuit control, power regulation can be adjusted from 0% to 100% resolution.

10.Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching,Outer are ok, application is range, and convenient for your all workpiece .

11. Have Memory storage function, Can save 5 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3....5, later if you do same workpiece, then you can find the data 1 or 2 or....5, then easy to operate same workpiece quenching, save a lot of time.

ORD-2200MM Induction Hardening/Quenching Machine Tool

1. Movements using Servo motor driver, positioning is controlled by the digital input , accurate up to 0.05% , speed adjustment large range . The machine movements using precision linear screw, smooth transmission. Dominant column semicircular rail structure, no rust , no deformation , to ensure the machine durability .

2.Using the Mechanical, abandoned the bulky, massive hydraulic system, can avoid the reduced accuracy caused by the leakage of the hydraulic components , and by the speed change of oil temperature changes brought about by the operation of the equipment , while saving space , and reduce the equipment requirements , the machine is easier , smaller, more convenient operation, maintenance , and lower failure rate

3.Top tip control by motor, and easy adjust according to workpiece’s length. In order to ensure the normal rotation of the workpiece clamping table can be employed .

4. Rotation speed can adjust on the control panel by digitized visual according to the size of the workpiece and the quenching process requirements to reach the sleepless adjustment , to meet the demand for high-precision adjustment , so as to achieve the best effect of quenching , quenching quality

5. Workpiece Stepping motor driven rotary speed adjustment range adjustment intuitive and convenient ; and drive motor is located above the quenching position , can effectively prevent the quenching liquid splash leaving the motor damp .

6. Adopt to the spray quenching cooling, machine below 600 mm tank left , no need to reprovision the tank to reduce the mounting workload .

7. Easy disassembly, and easy maintenance . The main parts imported electrical products , long life , low maintenance costs .

8. Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching,Outer are ok, application is range, and convenient for your all workpiece .

8. Have Memory storage function,Can save 5 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3....5, later if you do same workpiece, then you can find the data 1 or 2 or....5, then easy to operate same workpiece quenching, save a lot of time.

Application:

Advantage:

1. Using Induction Hardening Tool work with Induction Heating Machine, improve heating effciency and good control the quenching result.

2. Infineon IGBT type,Can save 20-30% electricity compare SCR parallel type.

3. Mitsubishi PLC system.

4. Series Resonance IGBT type machine, will not interference other equipment working, No need special input transformer to working this machine. Will not pollute electricity Net.

5. Easy to Using, no need adjust the main board, no need to adjust capacitor's connection when you want to work other workpiece.

6. After we debug the machine in our company, then you can use it directly. Very convenient.

7. Digital type machine, frequency, power, current can shows in the touch screen, easy to control the machine and see the working efficiency.

8. More stable performance.

9. Water Pressure and water Temperature Meter in the machine.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.

OURUIDA CO., LIMITED (FOSHAN SINFOR ELECTRO-MECHANICAL EQUIPMENT FACTORY) was established in Foshan 2000, which located in Foshan City, Guangdong Province, we are manufacturer specialized in researching and development, manufacturing and Marketing induction heating Machine，Induction Hardening Machine Tool, Induction Hot Forging Machine, Melting Furnaces, Induction Annealing Machine, Induction Soldering/Welding/Brazing Machine, Temperature System and Cooling System! 

More than 25 years experience in Induction Heating Machine, Melting Furnace, Air Cooled Chiller, Induction Hardening Machine Tools, PLC/CNC Machine Tools with good quality, strict quality control,  fast shipping, fast and good after-sale service.

We have strong R&D team, which has invited more than 20 experts who authoritative senior engineers, and all kinds of professional talents expert in mechanical, electrical, controlling and automation. Due to more than 20 years efforts, we have full frequency series( Medium Frequency, Super Audio, High Frequency, Ultrahigh Frequency), full power series( IGBT Model 5KW-1200KW), full voltage series(110V-480V), some machines or equipment with special performance, such as double-frequency machine and air-cooling high frequency machines, also can according customer request to custom-made. The crucial direction to keep a company alive and competitive is to bear high quality as fundamental in mind, so we internationally invited senior management personal, introduced Taiwan management models and established a complete production management system according to the standards of ISO9000, SGS, TUV, and CE certificated.

The key components are purchased from famous brands all over the world, such as Siemens, Schneider, Infinenon, Mitsubishi, FUJI, LXYS, and so on. In order to ensure the stability of product quality, we have already had all sorts of professional performance testing equipment custom-made, this equipment include water pressure flow test meter, high voltage test meter, final function test meter, oscillograph and seismic tester and so on. Our products has IQC, IPQC, FQC and OQC testing processing, and file all these data, which can provide as a help for analyses of unsatisfactory reasons, and for the improvement of measure. We do our utmost to guarantee the stable to customers. Our carefulness is our clients' relief.

We cooperated many well-known companies and domestic enterprises, such as CHAI TAI FOOK, Matsushita, Foxconn, Media, Gree and ZHIGAO air conditioning, BYD Auto and so on. Especially for non-standard and automation products have a strong design and processing capacity, the company has more than 100 sets of processing equipment to meet the needs of induction equipment to achieve the independent production of mechanical and electrical integration, the annual production capacity of  more than 4, 000 units.

Our products are very popular with the abroad, the Southeast Asia, Norway, North Korea, Spain, Germany, Russia, Mexico, USA, Canada, Thailand, Australia, Malaysia and other regions are fixed agents. The crucial direction to keep a cooperation advancing bear service spirit on first priority in mind, we supply the comprehensive before-sales service and timely after-sales service by means of customs service hot line with 24hours, what's more, we establish agencies for long-term cooperation all over the country and overseas to satisfied demands of clients for various region more conveniently. In order to expand larger markets, our sales service team must be strict with professional knowledge, delicate spirit and sincere attitude so as to satisfy our clients' demands, our patience is clients' delightfulness.

Our topic: Energy-conserving and environment-protective!

Features: Professional technical