Fully Automatic Capsule Filling Machine 228000 Capsules/Hour With 27 Holes

Fully Automatic Capsule Filling Machine 228000 Capsules/hour With 27 Holes

Product Description of Capsule Filling Machine

The SED-3800J-B automatic capsule filling machine produced by our company is the innovative product of the third generation. It not only covers all the functions and effects of the domestic capsule filling machine of the same model, but also has four innovative technologies:

a. structure of the machine base has been improved;

b. turntable structure has been innovated;

c. filling structure has been innovated;

d. Finished capsule outlet structure has been innovated;

e. Device to separate the powder and defective capsule has been innovated, three of which has been issued the utility model patent certificate by the national intellectual property administration, PRC.

The technologies innovations have improved significantly the operation efficiency, achieving a capsule separating rate of 99.99% and a qualified rate of finished capsule of 99.8%. The new machine is easier to maintain and operate, being well received by customers at home and abroad.

Detailed Parameters of Capsule Filling Machine

Trait of Capsule Filling Machine

1. Opening and locking of capsule can be controlled automatically which is safe and convenient.

2. Equipped with inching control system, which makes it easy and convenient for cleaning, loading and unloading of upper and lower dies.

3. Equipped with gate control security system and mechanical failure security system, which provides functions of automatic alarm and shutdown.

4. Automatic alarm and shutdown will be activated when lacks empty capsule or powder.

5. Rich functions designed on the HMI, including counting and displaying functions during the production, and it is able to link with printer, if needed, for printing information including date of production, lot number, quantity, etc.

6. Shafts of capsule absorbing, pushing, locking, as well as defective capsule rejecting are all sealed with two layers of sealing ring, among which the first sealing adopts Nitrile Butadiene Rubber (NBR) to prevent lubrication from losing, and the second sealing uses imported silicone rubber sealing ring (SIL) to prevent powder from entering bearings, which has effectively solved the problem of bearing damage and shaft jamming because of powder leakage.

7. The two horizontal shafts of high-precision fully enclosed turntable adopts PTFE oil-free bearings, which are sealed with imported silicone rubber sealing ring (SIL) for preventing powder from entering the inside room of the turntable, ensuring running accuracy of the turntable, without needing to maintain and add lubrication permanently.

8. The plane cams are running in the mode of double rails, where the two axes run out separately. It can improve the operation accuracy and meanwhile eliminate the possibility of collision between the lower die and the dosage disc.

9. The high precision cam splitter uses optical dividing head of German Zeiss. The dividing spindle is machined in the CNC all at once, which has ensured accuracy dividing of the turntable and dosage disc while the machine runs fast, thus ensuring the precision of filling. Higher precision of cam splitter also provides the machine longer service life.

10. The operating cams are all processed with 20crmoti carburizing and quenching treatment, and then machined in CNC grinding machine all at once, which has ensured the accuracy and unity of the cams and provided a longer service life.

Details

	PLC digital control
	Modular design, no need to stop and adjust the loading during production, Replacing different types of filling rods is fast and convenient.
	Fully enclosed capsule loading system, high capsule loading rate, easy to align and clean.
	Fully enclosed turret, oil-free maintenance. Imported dividing box is used for stable high-speed operation.

Application

Suitable for capsules 00-5 #


Can be filled with powder, granules, pellets or small pieces

POWDER	GRANULES	PELEETS

Hangzhou Shengde Machinery Co.,Ltd. (Short for “SED Pharma”) was founded in 2012. It is a comprehensive pharmaceutical equipment supplier to provide pharmaceutical machinery, blood collection tube machinery, water treatment equipment, clean room facilities, pharma engineering for the pharma and biotech industry in the world. Since its foundation, We have supplied more than 600 equipment and systems for 180 pharmaceutical companies across over 20 countries and regions in the world which have been widely applied in the fields of liquid and lyo injectables, chemical API, bioengineering and pharma packaging, etc.

We focus on studying medicine manufacture science and process equipment manufacture science, practices medicine process knowledge integration with pharma equipment knowledge. We have been approved with all the international regulatory certifications like ISO9001, CE, BV, etc. To commit to our mission “Providing solutions to Pharmaceutical Industry”, We cooperates closely with well-known scientific research institutions and pharmaceuticals industry designing institutes to provide the most reasonable project design, the best quality equipment and the customized service to different pharmaceutical / medical factories from different markets.