Automated Optical Inspection Machine For Plastic Cap Closures
Inspection Standard
| Model | Number of camera | Inspect | Inspection content | Precision | Speed |
| KVIS | 1 set | Concave area | Black spot,stains (color different) | ≥0.2mm | 300 Pcs/mins |
|
| 1 set | Top area | Black spot,stains (color different) | ≥0.2mm |
|
| 4 set | Side area | Black spot,stains (color different) | ≥0.2mm |
|
| Printing missing | ≥1.0mm |
|
| Injection incomplete | ≥0.5mm |
|
| Sealing not good | ≥1.0mm |
|
4 set |
Ring area | Black spot, stains (color different) | ≥0.2mm |
|
| Incomplete | ≥0.5mm |
|
Inspection principle
The traditional manual inspection method has been difficult to meet
the inspection needs of the bottle cap production process in the
beverage, pharmaceutical and other industries. Quality control is
the core competitiveness of modern manufacturing manufacturers. To
ensure high-quality products, modern intelligent testing equipment
is inseparable. The introduction of automated visual inspection
machines for bottle caps is an essential choice for bottle cap
production and inspection, and it is also the key to winning the
market.
Inspection details
The bottle cap inspection machine adopts machine vision technology
to measure, judge and analyze the detected object with the machine
instead of the human eye. To a dedicated image processing system,
according to pixel distribution, brightness, color and other
information, converted into digital signals.
The image system performs various operations on these signals,
extracts the characteristics of the target, and then controls the
action of the equipment on the spot according to the judgment
result of the set standard, and the unqualified products are
automatically rejected. In this way, the detection process can
realize automatic feeding, automatic detection, automatic sorting,
unloading, packing, packing and other system operations, and the
detection work is more efficient and fast.
What defects can the bottle cap inspection machine detect?
- 1. Detect the deformation, flash, black spot, lack of material,
gasket and other defects of the bottle cap and remove them online;
- 2. Applicable to all kinds of bottle caps: anti-theft caps,
combined caps, butterfly caps, Epoxy caps, aluminum-plastic caps,
etc.;
- 3. Optional 2-8 cameras, top surface, bottom surface, inner
surface, multi-angle, no dead angle full-range detection;
The traditional manual inspection method, regardless of speed or
efficiency, is difficult to keep up with the needs of mass
production, and the inspection results are easily affected by the
emotions and energy of the inspectors. The bottle cap inspection
machine using machine vision inspection technology can perform
real-time online automatic detection of bottle cap appearance
defects, which is fast, efficient, stable and reliable.
After-sale service
The company has a complete technical service team and rapid
response mechanism, and has dedicated service specialists for each
customer, who can receive technical consultation and fault reports
from customers at any time. And to ensure rapid response to
customer emergencies, to ensure that customers receive satisfactory
service.During the epidemic or due to special reasons, when
after-sales engineers are unable to reach the site, the service
center can remotely adjust customer equipment for troubleshooting
and technical consultation.
After the equipment arrives at the customer site, the after-sales
engineer arrives in time to carry out equipment installation,
commissioning, and operation training. The product quality of the
whole machine is traceable, and the quality warranty period is 1
year from the date of acceptance. In the event of non-human faults
during the warranty period, after-sales engineers will quickly
arrive at the site or provide remote guidance for free maintenance.
