High Speed 30m/Min Octagonal Tube Steel Roll Forming Machine for
Shutter Door
Metal shutter doors often incorporate octagonal pipes as a crucial
component in their design and operation. These pipes play a key
role in the mechanical structure and functionality of the shutter
system. Here's a detailed look at the use of octagonal pipes in
metal shutter doors:
Role of Octagonal Pipes in Metal Shutter Doors
1. Support Structure: Octagonal pipes are used as the main support
structure for the rolling mechanism of the shutter door. Their
geometric shape provides structural integrity and strength.
2. Rolling Mechanism: The pipes serve as the axle or spindle around
which the shutter door rolls up and down. The flat sides of the
octagonal shape help in evenly distributing the load and preventing
slippage of the shutter curtain.
3. Ease of Operation: The shape aids in the smooth operation of the
rolling mechanism, ensuring that the shutter moves evenly and
reduces the likelihood of jamming.
Benefits of Using Octagonal Pipes
1. Enhanced Strength: The octagonal shape provides superior
strength and resistance to bending compared to round pipes, which
is critical for supporting the weight of the shutter door.
2. Better Load Distribution: The flat sides of the octagonal pipe
ensure better load distribution, enhancing the durability and
lifespan of the shutter mechanism.
3. Improved Aesthetics: The geometric design can add to the visual
appeal of the shutter system, especially in exposed installations.
Applications
1. Commercial Buildings: Used in shop fronts, warehouses, and
garages where large, secure rolling shutters are needed.
2. Residential Use: Suitable for securing garages, storage units,
and other private properties.
3. Industrial Use: Ideal for industrial warehouses, factories, and
large storage facilities requiring robust security solutions.
Fabrication Process
1. Design and Specifications: Determining the dimensions and
material based on the size and weight of the shutter door.
2. Material Selection: Typically made from steel or aluminum for
their strength and durability.
3. Manufacturing: The pipe is formed into an octagonal shape
through processes such as rolling, welding, and extrusion.
4. Assembly: Integrated into the shutter door system, ensuring
compatibility with the rolling mechanism and other components.
Considerations
1. Material Quality: High-quality metal should be used to ensure
longevity and resistance to wear and tear.
2. Dimensional Precision: Precise manufacturing is necessary to
ensure the pipe fits correctly with the rolling mechanism and other
components.
3. Maintenance: Regular maintenance checks are important to ensure
the rolling mechanism operates smoothly and the pipe remains in
good condition.
Conclusion
Octagonal pipes are integral to the functionality and durability of
metal shutter doors. Their unique shape offers enhanced structural
support, improved load distribution, and better operational
efficiency, making them an ideal choice for various applications in
commercial, residential, and industrial settings. Proper material
selection and precision in manufacturing are key to maximizing the
benefits of these components.
Main datas of forming machine:
Forming stands: about 38 stands
Roller material GCr15: model steel, HRC50-54
Axial diameter: Φ40mm
Main axial material: No 45 steel HRB260-280
Driving part is gear box transmission
Frequency conversion decelerating:Delta
PLC control: fix length control ±1mm (Delta)
Main components: CHINT, DELIXI
The precision of roller: less than ±0.5mm
Main roll forming machine motor: 380V, 50HZ, 11kw (or according to
your requirements)
Machine basement material: H beam
Machine Technical Data
1)Suitable raw material: | 0.5---1.2mm colored steel sheet or galvanized steel |
2)Main motor power: | 15Kw |
3)Forming speed: | 20-30m/min |
4)Number of forming stations: | 24 |
5)Shafts diameter: | Ф75mm |
6)Rollers manufacture: | 45#steel, machine tooling on the surface and polished
HRC48-52,chromed on the surface |
7) Holes punching: | As profile |
8) Punching mould material: | Cr12 Mov,HRC58-62 |
9) We adopt | press punching |
7)way of cutting: | saw cutting |
8)Cutting length tolerance: | ≤±1.5mm |
Standard Profile
The shutter door octagon pipe roll forming machine is used to
produce octagon pipe for PU shutter door
Normally we can make size 40mm,60mm,70mm shaft. Also we customized
the size as the client's requirement.
Normally one roll forming machine produce one size of octagonal
tube. If you want to produce more sizes in one machine, we
recommend cassettes to achieve profile change, they share one
machine frame, save more space.
Application
Octagon Pipe Shutter Door Roll forming Machine Applicable to
commercial facade, garage, shopping malls, hospitals, factories and
mines enterprises and so on public place or residence. Especially
it was large and inconvenient installation ground body place
convenient and quick open..
Octagonal pipe machine photo
Production Line Machine List
| Serial No. | Commodity & Description | Quantity |
| 1 | 3T automatic uncoiler | 1 set |
| 2 | feeding guiding | 1 set |
| 3 | Main roll forming machine | 1 set |
| 4 | Output table | 1 set |
| 5 | Main drive gear box | 1 set |
| 6 | Fly saw cutting | 1 set |
| 7 | Controlling system (including cabinet) | 1 set |
| 8 | Water cooling system | 1 set |
| 9 | Safety cover | 2 sets |
Our Service
1. We can produce the special machine,send your drawing to us,we
can design for you.
2. We provide a one year warranty and lifelong technical support,
we can send our technicians to you to give you on-site training.
3.The training period would be for no more than one week with the
customer paying for the visa, return ticket, food, accommodations.
