Cap Closures Defect Detect Machine with 360 Degree Camera
Inspection
Inspeciton Details
| Model | number of cameras | inspection range | Inspection | Inspection precision | accuracy | capacity |
KY-PC | 1pcs | Inside area | Contamintion | ≥0.25mm | 99% | 400-1000 pcs/min |
| Deformation | ≥2.0mm | 99% |
| 1pcs | Top area | Contamintion | ≥0.25mm | 99% |
COLOR DIFFERENCE ( The gray value difference is greater than 40) | - | 99% |
| 4pcs | Outside area | Contamintion | ≥0.25mm | 99% |
| MISSING COMPNENTS | ≥1.0mm | 99% |
| Defects on the lip | ≥1.0mm | 99% |
| Defects at the hinges and joints (obvious fracture, and the angle
between the raised part and the surface is greater than 45°) | ≥2.0mm | 99% |
| The gap of the ring slitting oversized, deformed | ≥1.0mm | 99% |
| Sealing elements | ≥1.0mm | 99% |
Inspection principle
Bottle caps are the most common items in daily life. The bottle
caps that I have seen are basically solid colors without any
variegated colors, and the size is just right on the bottle. What's
going on? Naturally, machine vision inspection equipment is used to
check whether the appearance quality of bottle caps is qualified.
The more common traditional inspection method is to realize
inspection through manual quality inspection. Not to mention the
low inspection power, there are often missed inspections, false
inspections, etc. When the problem arises, the quality of its
detection is difficult to be unified.
Bottle cap defect detection requirements
The main inspection items include: bottle cap breakage detection,
bottle cap height detection, visual inspection of bottle mouth
defects, liquid level detection, and bottle label detection.
Compared with traditional human eye inspection, machine vision
inspection has the advantages of high accuracy, high efficiency,
good continuity, inspection and report generation.
Defect solutions
Keyi Technology AI image visual inspection, according to product
characteristics, customer inspection needs, make customized
inspection solutions. Collect, label, and train the optimized model
for bottle cap samples before detection, and deploy the model
according to the actual needs of customers; during the detection
process, through uniform illumination, industrial cameras take
pictures and identify its appearance, and the software system
classifies and decides on it.
Machine vision online detection equipment for the appearance
defects of plastic bottle caps, online large-scale, unmanned
intelligent visual inspection equipment for the appearance defects
of bottle caps, online removal of defective products such as
defects and defects, solving the problems of low manual detection
power and high outflow rate of defective products The disadvantage
is that it improves the work efficiency of appearance inspection
and reduces labor, time and management costs.
Our advantages
- The bottle cap visual online inspection equipment has unmanned
operation to actively detect the defect size of the product. A set
of visual inspection system can replace 3-6 manual labor, which
greatly reduces the labor cost and the time cost of personnel
mobilization.
- Active vision online high-speed detection far exceeds the power and
accuracy of manual work, and almost replaces most of the manual
detection to reduce the human error rate and eliminate potential
risks.
- The machine vision inspection system can automatically feed,
detect, sort, and unload 24 hours a day, and can actively remove
defective products.
- Non-touch detection, suitable for various complex environments and
special workpieces, to maintain the physical and mental health of
employees
