Full Automated Visual Inspection System For Pharmaceutical Bottles
Inspection Standard
| Model | Number of camera | Inspection scope | Inspection content | Detection precision | Accuracy | Capacity |
KVIS | 1 set | Concave area | Black spot,stains (color different) | ≥0.2mm | Qualified more than 96% | 300 Pcs/mins |
| Wrong detecting rate less than 1% |
| 1 set | Top area | Black spot,stains (color different) | ≥0.2mm | Qualified more than 96% |
| Wrong detecting rate less than 1% |
| 4 set | Side area | Black spot,stains (color different) | ≥0.2mm | Qualified more than 96% |
| Wrong detecting rate less than 1% |
| Printing missing | ≥1.0mm | Qualified more than 96.5% |
| Wrong detecting rate less than 1% |
| Injection incomplete | ≥0.5mm | Qualified more than 98% |
| Wrong detecting rate less than 0.8% |
| Sealing not good | ≥1.0mm | Qualified more than 95% |
| Wrong detecting rate less than 1% |
4 set |
Ring area | Black spot, stains (color different) | ≥0.2mm | Qualified more than 96% |
| Wrong detecting rate less than 1% |
| Incomplete | ≥0.5mm | Qualified more than 98% |
| Wrong detecting rate less than 0.8% |
Product background
Vial vial, also known as borosilicate glass or soda-lime glass
controlled injection bottle, is a small bottle with a rubber
stopper combined with a cap. There are brown, transparent and other
types of vials. The vials made of borosilicate are the mainstream
products on the market and are often used in medical and health
care. With the development of industrial technology, the existing
technology will use visual inspection technology to test the
quality of the vials, to detect whether there are cracks in the
vials, whether the gap of the cap meets the requirements, etc.,
with high detection accuracy and fast detection efficiency,
suitable for high-speed production and production. in line.
Inspection Principle
In the vial production line, according to the results of the visual
inspection, different transportation channels are used to connect
with the terminal of the visual inspection production line to
change the transportation channel of the vials, so that the
qualified vials are transported to one area, and the unqualified
vials are transported to one area. Vials are collectively
transported to another area.
However, due to the swing during the switching process, the
transport channel of the vial will turn, and coupled with the
inertia of the switching process, the vial will fall sideways. ,
the vial will be bent, which will cause the vial to not be
transported continuously. Coupled with the forward thrust of the
subsequent vial, the vial will be squeezed against each other on
the transportation channel and damaged. Once damaged, production
needs to be suspended. Clean up glass shards and potions that
affect yield.
Equipment configurations
Features of system
- AI algorithm: high stability, adapting to the environment and
background disturbance; different defect samples can be
automatically identified after training
- Dataization: Independent database, save multiple samples, analyze
non-good products, and retain history
- Multi-orientation: 360 ° comprehensive inside and outside the
samples
- High precision: detection accuracy can be high
- Modularization, can flexibly increase or decrease the detection
function according to customer actual needs
- Easy to operate: It is easy to operate and easy to maintain
- Safety: Medical grade material manufacturing, fully compliant with
medical supplies production environment
