Tunnel Kiln Clay Brick Production Line Automated Drying Chamber Machine

Clay brick making plant dryer chamber brick cart drying hollow block dryer cart with use robot setting bricks

automatic clay brick production line tunne kiln project clay brick dryer chamber machine

Fully automatic clay brick tunnel dryer chamber

Drying and firing system

Drying and firing will adopt two times stacking & firing process with tunnel dryer technology. Drying chamber adopts tunnel dryer (83.65x22.625m). The heat of the dryer comes from high temperature heat of fired-products and residual heat from Tunnel Kiln, through change the system to adjust the feeding air temperature and volume, so that to ensure the drying quality of green bricks.

Tunnel kiln adopts large section with inner width of 6.6 meter, it is designed as a flat ceiling structure. This kiln is suitable for firing products with 1200KJ/Kg characteristics.

Tunnel kiln has smoke exhausting system, kiln cart heat releasing system, kiln cart cooling system, gas burning system, heat recovery system, rapid cooling system and back pressure system(pressure balancing system). This kiln has following features: large section, high capacity, small section temperature difference low, good heat maintain. Meanwhile, the kiln auto-control system can ensure the baking heat parameters are stable.

Drying chamber of system & construction

Drying chamber adopts tunnel dryer (83.65x22.625m). The high temperature fan and low temperature fan of Tunnel Kiln is able to recycle and collect the residual Tunnel Kiln heat and transferred to Dryer, it goes via the heating fan in the dryer beginning to rotating fan, then goes into dryer and bricks through mechanical properties. Moisture will be removed by moisture exhaust fan, so as to ensure the drying quality of green bricks. Well-dried bricks will be unloaded from drying cart by unloading system and re-stacking on the marshalling transfer bench, then the well-dried bricks will be stacked on the kiln cart by stacking machine and sent to tunnel kiln by ferry car.

The heat source of drying chamber is the waste heat from tunnel kiln, which will be supplied to drying chamber through external pipe system. The drying chamber includes airing system, moisture exhausting system, operation system and monitoring system, besides the monitoring system, the airing and exhausting system are made of metal pipe and related fans.

Major Technological Parameters for Drying Chamber

1). Total length: 83.65meter

2). Carts contained in the dryer: 138pcs

3). Inner width: 22.125m

4). Inner height: 5.315m

5). Loading capacity per cart: 600pcs (150x200x300 hollow bricks)

6). Air-supplying temperature: 110～130℃

7). Air-exhausting temperature: 28℃

8). Moist-releasing humidity: 75~90%

9). Drying yield: 99%

10). Drying cycle: 22~26 hours

11). Daily Output: 400 tons

12). Thermal consumption index: 180Kal/kg

13). Drying cart specification: 2920x2600x4795 mm

14). Drying chamber outer dimension: 83.65×22.625×5.565m(L×W×H)

BBT focuses on the core business development by concentrating on the professionalization strategy. We devote ourselves to integrating technical solutions of production line process design, thermal design, equipment R&D, trade,mechanical and electrical equipment installation, international engineering, project consultancy, technical service for producing sintered wall materials of fired perforated brick, paving block, facing brick, hollow block, insulating block, wall board.

BBT takes the market demand as guidance, creates the value for the customer as objective and sincerely provides:

1. Process design of directing setting, two times setting and firing technology(BBT masters core technology);

2. Wall boards production process technology;

3. Prefabricated walls production process technology;

4. Key equipment in raw materials treatment process: wet pan mill, high speed fine-pulverized roller;

5. Key equipment in molding process: extruding type mixer and filter mixer;

6. Equipment R&D and manufacturing of fully automatic cutting, marshalling, brick stacking, loading and unloading;

7. Equipment R&D and manufacturing of thermal running, thermal monitor and control system;

8. All types of fuel combustion and control systems;

9. Management services of brick & tile production technology.

With the love of brick, BBT will continue to take unremitting efforts to provide our clients with high standard brick making production line through continuous innovation and strict industrial chain development and management.