In the realm of precision engineering, POM (Polyoxymethylene), commonly known as acetal, stands out as a material of choice for manufacturing high-performance components. Among its various forms, the black acetal plate has garnered significant attention for its exceptional properties and diverse applications.
Understanding POM Plastic and Its Attributes
POM is a semi-crystalline thermoplastic renowned for its high mechanical strength, rigidity, and excellent dimensional stability. It exhibits low friction, outstanding wear resistance, and minimal moisture absorption, making it ideal for precision components that demand durability and reliability.
Advantages of Black Acetal Plates
- Enhanced Mechanical Properties: Black acetal plates maintain the inherent strengths of POM, offering high tensile strength, flexural strength, and resistance to fatigue. These properties are crucial for components subjected to repetitive stress and demanding mechanical environments.
- Superior Wear Resistance: The material's excellent wear properties ensure longevity and consistent performance, reducing the need for frequent replacements and maintenance.
- Dimensional Stability: Black acetal exhibits minimal thermal expansion and high dimensional stability, ensuring that components retain their shape and size under varying temperature conditions.
- Aesthetic Appeal: The black coloration provides a sleek, uniform appearance, which can be beneficial for applications where visual consistency is important.
Common Applications of Black Acetal Plates
Black acetal plates are widely utilized across various industries due to their versatile properties:
- Automotive Industry: Components such as gears, bearings, and bushings benefit from the material's strength and wear resistance, contributing to improved performance and longevity.
- Electronics Sector: Insulating parts, connectors, and housings made from black acetal offer excellent electrical resistance and structural integrity, ensuring reliable operation of electronic devices.
- Industrial Machinery: Parts like slides, guides, and rollers made from black acetal provide smooth operation and durability, enhancing the efficiency of machinery.
Considerations for Manufacturing with Black Acetal Plates
When selecting black acetal plates for manufacturing precision parts, consider the following factors:
- Material Thickness: Available in various thicknesses, typically ranging from 0.8mm to 150mm, allowing for customization based on specific application requirements.
- Size and Dimensions: Standard sizes include 600x1200mm, 1000x1000mm, and 1000x2000mm, with options for custom dimensions to suit particular design needs.
- Surface Finish: The material can be supplied with various surface finishes, including textured, sanded, or matte, depending on aesthetic preferences and functional requirements.
Conclusion
Incorporating black acetal plates into the manufacturing of precision components offers significant advantages, including enhanced mechanical properties, superior wear resistance, and dimensional stability. These attributes make POM plastic an excellent choice for applications requiring high performance and reliability. By understanding and leveraging the unique characteristics of black acetal, manufacturers can develop products that meet the demanding standards of modern engineering applications.
| | CNC Turning, CNC Milling, Laser Cutting, Bending, Spining, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding,3D Printing,Rapid Prototype,Moulds etc. |
| | Aluminum: 2000 series, 6000 series, 7075, 5052, etc. |
| Stainlesss steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc. |
| Steel: 1214L/1215/1045/4140/SCM440/40CrMo, etc. |
| Brass: 260, C360, H59, H60, H62, H63, H65, H68, H70, Bronze, Copper |
| Titanium: Grade F1-F5 |
| Plastic: Acetal/POM/PA/Nylon/PC/PMMA/PVC/PU/Acrylic/ABS/PTFE/PEEK etc. |
| | Anodized, Bead Blasted, Silk Screen, PVD Plating, Zinc/Nickl/Chrome/Titanium Plating, Brushing, Painting, Powder Coated, Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave etc. |
| | ±0.002 ~ ±0.005mm |
| | Min Ra 0.1~3.2 |
| CERTIFICATE | ISO9001:2015,AS9100D,ISO13485:2016,ISO45001:2018,IATF16949:2016,ISO14001:2015,ROSH,CE etc. |
FAQ
1. Are you a manufacturer or a trading company?
We are a factory located in Shenzhen, China, with 20 years of rich experience,
covering 6000 square meters. Complete facilities, including 3D quality inspection equipment, ERP system and 40 machines. If necessary, we can provide you with material certificates, sample quality inspection and other reports.
2. How to get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...), including quality, delivery date, materials, quality, quantity, surface treatment and other information.
3. Can I get a quotation without drawings?
Can your engineering team draw for my creativity? Of course, we are also glad to receive your samples, pictures or detailed size drafts for accurate quotation.
4. Can you provide samples before mass production?
Of course, the sample fee is necessary. If possible, it will be returned during mass production.
5. What is the delivery date?
Generally, the sample lasts for 1-2 weeks and the batch production lasts for 3-4 weeks.
6. How do you control quality?
(1) Material Inspection - Check material surfaces and approximate dimensions.
(2) First inspection of production - ensure
critical dimensions in mass production.
(3) Sampling inspection - check the quality before delivery to the warehouse.
(4) Preshipment inspection - 100% inspection by QC assistant before shipment.
7. After sales service team
If you have any problems after receiving the product, you can provide feedback through voice call, video conference, email, etc. within one month. Our team will provide you with solutions within a week.
