KEYE High Precision Automated Visual Quality Inspection Machine
Appearance inspection can usually be used for the following
inspection contents: the following example, more than 95% of
industries can use machine vision appearance inspection to replace
manual labor:Detection of foreign matter adhering to food
packaging;Detection of stains attached to cloth;Detect flaws on
metal and resin parts;Detect defects (blemishes, burrs) that occur
during resin and rubber molding;Check whether the lighting of the
LED is missing defect detection, etc.Traditional appearance
inspection relies on visual inspection. With the development of
factory automation, vision systems are more and more widely used in
the field.
Inspection principle
Can distinguish subtle foreign objects, flaws and defects: For the
appearance inspection that had to rely on human eyes to judge in
the past, with the advancement of vision system and vision system
technology, the detection of subtle foreign objects, flaws and
defects has also become possible. We have launched a variety of
vision system products ranging from standard 310,000 pixels to 21
million pixels of high resolution. According to the needs of
customers, we can provide customers with cost-effective vision
system systems.
Equipment overview
-Online high speed detection, improve detection efficiency and
accuracy, reduce human cost.
- High-pixel industrial camera accurate identification, the number
of cameras is designed, accurate 0.1mm, speed can be customized
according to the detection requirements.
- Compatible with multiple specifications, cost savings.
-Perform online detection and exclude for disabled fork
defects:black spots, color difference, impurities, gaps, residues
of material, overlaps, bubbles, air cavities, deformation,
thickness, sizes, etc.
| Name | Defect detection equipment | Model | Kvis |
| Software Algorithm | Deep Learning | Voltage | Ac220/50Hz |
| Voltage | 2kw-4kw | Air Pressure | Mpa |
| Transfer Method | Lossless Delivery | Detection Status | Online Real-Time Detection |
| Detection Method | High-Speed Industrial Camera | Number Of Camera | 1-6 set |
Features of system
Appearance inspection can find foreign objects, stains, flaws,
defects, etc., and prevent the outflow of defective products, but
visual inspection has accuracy limits. Full detection not only
consumes labor and cost, but also leads to precision deviation and
human error due to individual differences.
- AI algorithm: high stability, adapting to the environment and
background disturbance; different defect samples can be
automatically identified after training
- Dataization: Independent database, save multiple samples, analyze
non-good products, and retain history
- Multi-orientation: 360 ° comprehensive inside and outside the
samples
- High precision: detection accuracy can be high
- Modularization, can flexibly increase or decrease the detection
function according to customer actual needs
- Easy to operate: It is easy to operate and easy to maintain
- Safety: Medical grade material manufacturing, fully compliant with
medical supplies production environment
In addition, subtle flaws and stains are difficult to detect. To
maintain quality, magnification inspections must be carried out
with the help of tools such as microscopes. When the number of
points is small, the microscope inspection can be performed
offline, but when the inspection of thousands of points is
required, a huge amount of labor is required, resulting in a
significant decrease in production efficiency. To balance quality
and production efficiency, vision system technology is an
indispensable and important link.
Machining process
