CCD Visual Inspection System Application of Plastic Industrial
Automation
Advantages of machine vision
| 1)The system can check whether the design parameters and quality
parameters are met. It can not only detect whether the products on
the production line are qualified, but also find out the defects
and their locations; |
| 2)Machine vision systems enable automatic positioning of products
in production, ensuring they are ready for the next step; |
| 3)Machine vision uses the edges of objects to locate, identify, and
measure them; |
| 4)After deep learning, machine vision can recognize non-standard
characters and numbers even under challenging conditions. |
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national
high-tech enterprise specializing in the application of AI
technology in visual inspection industry. As a leading
manufacturer&Designer, It can provide the most advanced level
AI visual inspection equipment and the customized AI system
solutions of visual imaging, computing power, algorithm, and
automatic control software for various sub-industries.
The company was established in 2011, it has a high-level R&D
team from top domestic optical research institutes and a core
doctoral team from the USTC, covering the entire technology chain
of optics, electrics, mechanics, algorithm and software. Our
products can be applied in beverage, pharmacy, dairy, wine,
textile, new energy, agriculture and other packaging industries.
Inspection Overview
The design scheme uses high-pixel industrial cameras and
high-performance strobe light sources to conduct all-round visual
inspection for the appearance defects of products. The equipment
can operate 24 hours a day. Products can be automatically rejected
online.
The whole set of vision machines includes mechanical parts, visual
electronic hardware and vision system software. The entrance and
exit of the inspection machine can be integrated with the
customer's on-site conveyor line, and can be connected with
upstream and downstream production equipment according to the
specific production needs of the customer's site.
Software Function
- Enabling and disabling the system detection function
- Detection index parameters and accuracy adjustment
- Template sampling and saving, storage and retrieval of sample
information
- Camera screen calibration function
- Real time production information display of the system
(qualification rate, total output, speed, etc.), browsing of
historical production information, export and storage functions
- Manage permissions based on login account (example, disabling
parameter adjustment for general operation users)
- Operation and adjustment of the mechanical part of the system (If
the transmission device is turned on, adjust the alarm signal)
Importance of machine vision
In recent years, machine vision has been one of the main drivers of
industrial automation. It can help automate factory processes by
collecting and intelligently responding to patterns in visual data.
From products to people to processes, the smart factory of the
future will use machine vision and data analysis to fully control
factory operations and ultimately achieve better business
decisions. For example, applications such as remote monitoring and
edge analytics will provide the insights needed for predictive
maintenance, reducing maintenance costs while reducing machine
downtime.
Advances in image sensors, vision processors, and a wider range of
hardware and software applications provide more options for
computational intensity and power consumption, enabling solutions
that meet end-user needs in specific industries.
When incorporated into deep learning, a form of artificial
intelligence, machine vision systems are now able to perform vision
tasks more accurately than the human eye. New machine vision
technology solves problems that machines couldn't before -- for
example, recognizing characters in low-light conditions and on
curved surfaces. They can also handle high-resolution images and
high-line-speed defect inspection.
