Ultrasonic Metal Welding Machine Of Copper Wire Soldering Metal
Wire Splicing Ultrasonic Welder Multi Wire Bonding
Ultrasonic wire splicing machine is a new industrial ultrasonic
wire splice solution. It welds stranded, braided and magnet wires
to create a wire splice, wire crimp or a battery cable splice.
The connections it produces are used in the automotive, computer
and consumer electronics industries, as well as other process
control and industrial instrument applications. It is most commonly
used in the production of wire harnesses.
Compared with crimping or resistance welding, this process offers
numerous advantages. Besides the excellent electrical properties of
the joint and the extremely low energy consumption, this method is
particularly characterized by comprehensive process control and
process data management.
Advantages
* High-quality ultrasonic transducer, strong power, good stability.
* Good conductivity and resistivity very low or almost near to
zero.
* Oxidation or plating metal can be welded.
* Short weld time, no need additional flux, gas, solder.
* No welding sparks, environment protection and safety.
* Without the need for frequent replacement of amplifier due to
stepless adjustment of the amplitude.
* Low energy consumption, high efficiency, no distortion, no
pollution, welding firm, and convenient operation.
* Welding material does not melt non-fragile metal properties.
* Pairs of welding metal surfaces that require low, oxidation or
plating can be welded.
Features
* Automatic splice width adjustment from 0.5 to 40 mm (depending
upon power level)
* Microcomputer control, electronic tuning frequency.
* Power adjustable, operate simple, and run stable and reliable.
* LED display keeps the machine visible in operation and
regulation.
* Imported components, good performance in energy output.
* Overcurrent protection and soft start can keep the machine safe.
* Easy installation and operation.
* Not only similar metal, but also dissimilar all can welding
together.
No | Item | Parameter |
1 | Ultrasonic Frequency | 20KHZ |
2 | Power | 3 - 8 KW |
3 | Voltage | AC110V/ 220V 50HZ |
4 | Welding Time | 0.01-2.99 Sec |
5 | Function | Output amplitude from 0% to 100% |
6 | Air Pressure | 0.4MPa-0.6MPa |
7 | Max Welding Capacity | 4 mm2/11AWG cable |
8 | Dimensions | 310*210*270MM |
9 | Gross weight | 80KG |
10 | Certification | CE |
Principle of ultrasonic machine
Ultrasonic wire splicing machine use ultrasonic frequency vibration
principle to change ultrasonic vibration energy into friction
energy and transfer to the metal surface to be welded ,while the
friction produces heat under the pressure, the metal structure of
molecules fully activation of the fusion between the molecular
layer of the formation of the new equipment.
Ultrasonic slice machine structure
Ultrasonic slice machine detail
Samples
