Gravure Ink Wet Grinding Horizontal Bead Mill, 3 Phase Nano Scale Sand Mill

China Tencan KNB-S-1L Horizontal Gravure Ink Wet Grinding Sub-micron Bead mill, Nano Scale Sand Mill

Specifications

Applications

Silicon carbon anode, cathode materials, polishing fluid (alumina, zirconia, cerium oxide, etc.),

graphene, color paste, printing ink, electronic ceramics, etc.

Features

• Adapt to 0.1- 0.2mm grinding meida,suitable for ultrafine grinding above 100nm.
• Rotor design according to fluid mechanics and simulation,the gap between rotor and vessel is 7-12mm to guarantee.
• high efficiency and narrow particle size distribution.
• With large surface screen separation system to prevent blocking problem.
• Cooling system design according to principles of helical stereo thermal and fluid mechanics to guarantee effective temperature control.
• Advanced mechanical seal technology to prevent the loss of leakage.
• Pressure and temperature automatic safety protection device.
• Optional products contact material to meet different grin ding requirements
• Touch screen or PLC control panel, easy for operation.

Technical data

lInitial particle size :＜100um.

After ground :0.1- 10um.

Solvent : water-base,oil-base.

Viscosity :＜40000CPS

Grinding media size:0.1- 2.0mm

Rotor material : Zirconia, Silicon carbide, Tungsten Carbide , PU, Alloyed steel.

Inner vessel material : Zirconia, Silicon carbide, Tungsten Carbide, PU, Alloyed steel.

BROCHURE OF BEAD MILL

What is bead mill?

Wet grinding bead mill is a kind of machine for ultra-fine processing of solids in liquids. High energy input through the grinding media to create strong shear and impact force to dispersing, disaggregating and homogenizing the particles in the slurry.

What is the benefits ?

How to select a agitator bead mill, KEY points?

A. Flow rate of bead mill determines how long time the particles stay in the grinding zone,which affects the fineness of particles, output and particle size distribution.

B. Linear velocity of rotor determines the intensity of kinetic energy that transffered to the grinding media which affects the grinding efficiency, fineness of particles and wear loss of grinding media. 12-16 m/s is the generally operation speed.

C. Grinding media size selection is a key point, usually it is 1000 times of the target particle size. In theory, smaller the diameter of the beads is, more the contact point exists with smaller particle size achievements. However, It still depends on many factors like initial particle size. We need to choose the correct beads to fit different grinding requirements.

D. Generally, the grinding media filling rate is higher, the grinding efficient is higher. And the range of filling rate is around 75%-90% according to the viscosity of products. If too much higher will cause sieve blocking and high temperature problem.

E. Bulk density of grinding media-higher the bulk density will create stronger shear and impact force in the movement , better grinding efficiency it is.

F. Gap of separation screen is usually 1/2-1/4 times of the grinding media diameter. If the particle initial size is much bigger, it may block the sieve, hence, we need to consider two stage grinding process.

Working principle

Comparison between bead mill and ball mill

Features

1. The whole system controlled by PLC and industrial computer,to realize the intelligent process control from raw material feeding, pre-mixing, ultra fine grinding ,filtration, iron-removal,spray drying and canning pack.

2. Interface touch screen display and monitor the running status of the whole system.

3. Pre-setting different grinding program recipe to realize switch grinding process easily.

4. Automatic store and analysis the running data

5. High precision sensors and gauges keeps the stability and safety operation

l6.To save labor cost, improve efficiency and create more benefits to our customers.

General application

New energy: Lithium-ion battery, lsilicon carbon, graphene, carbon nanotubes, alumina membrane slurry, PVDF membrane slurry, etc.

Powder: Alumina, Zirconia, Silicon Carbide, Titanium Dioxide, Calcium Carbonate, Silicon Materials, Cerium oxide, Zinc oxide, Barium Titanate, MLCC, Boron Nitride, Boron carbide, magnetic materials, etc.

Chemicals: Automotive coating, furniture paint, anticorrosive paint, special paint, color paste, ceramic ink, UV ink, glass ink,offset ink, cosmetics, pharma , food, agriculture and others to provide a complete set of solutions.

Automatic production line platform

CHANGSHA TIANCHUANG POWDER TECHNOLOGY CO., LTD.

Changsha Tianchuang Powder Technology Company Limited, which was established in 2006, is located in Changsha City, Capital of Hunan Province, South-Centre part of People’s Republic of China. The Company is one of largest professional manufacturers in China engaging in design, manufacture, and sales of all kinds of lab ball mills. With rich experiences of hard work in the industry, all kinds of lab ball mills we designed and produced have many advantages such as impact machine model, flexible and simple operation, grinding with dry and wet materials, which can meet requirements of dispersed grinding of all laboratories and further greatly benefit enlarging experimental results to production machine. The lab ball mills are best choice for your labs grinding and research of new materials. With sustained business conception of "Customer Is Superior, Quality Is in the First Position forever", we have gained a high reputation and good recognition from a lot of domestic and overseas customers such as Harvard University, Peking University, Tsingha University, Foxconn, BYD, CASC etc. We promise that we would make great efforts to provide high quality machines and best services for all customers in the coming years.

Emission of Company: Lead the industry, and serve country with science and technology.
Vision of Company: Become the most trusted service provider of powder technology around the world
Objective of Company: Build brand with more than one hundred years and establish a distinct team
Purposes of Company: Make Customer Rest assured
Make Employee Happy
Make shareholder feel at ease
Make social filled with love
Core Values: The more ploughing and weeding, the better the crop, create double wins.
Business Philosophy: On basis of sincerity, striving for perfection constantly;
Management Philosophy: Human oriented, rule of virtue, set an example, believed in business.
Employment concept:
Grant chances for those who want to do
Give position for those who can do
Honor those who made achie vement.
Spirits of Company: Perseverance, forge ahead, thanksgiving.
Dreams of Tencan: Tencan would like to become the leading and trusted brand of the industry throughout the world, which is dedicated to promote development of powder technology, establish and own a professional work team of creative talents. Serving country with science and technology and developing company with industry. Do greatest efforts to make it become an example of anticipating in international competition of global market.