30T~50T Fully Continuous Waste Plastic Scrap Tyre Pyrolysis Plant
For Oil
Continuous pyrolysis plant adopt the latest pyrolysis technology. It can
process the waste tyres or plastics with high temperature in a
oxygen-free condition. Through the pyrolysis process, you can get
fuel oil, carbon black, steel wire and combustible gas from waste
tyres, or get fuel oil, carbon black and combustible gas from waste plastic. The whole process is safe and environmentally friendly. Our pyrolysis plant have two types: continuous and batch. For details, please contact our professional project manager for
consultation.
| No | Working Item | | Fully Continuous pyrolysis plant |
| 1 | Model | | JZ-FC30 | JZ-FC40 | JZ-FC50 | JZ-FC60 |
| 2 | Raw Material | | Waste tires, waste rubber, waste plastic, waste acrylic, sludge,
household garbage |
| 3 | 24-hour Capacity | T | 30 | 40 | 50 | 60 |
| 4 | 24-hour oil production | T | 14 | 18 | 22 | 27 |
| 5 | Heating Method | | Direct heating | Direct heating | Direct heating | Direct heating |
| 6 | Working Pressure | | normal pressures | normal pressures | normal pressures | normal pressures |
| 7 | Cooling Method | | water-cooling | water-cooling | water-cooling | water-cooling |
| 8 | Water consumption | T/h | 10 | 12 | 16 | 20 |
| 9 | Noise | DB(A) | ≤85 | ≤85 | ≤85 | ≤85 |
| 10 | Total weight | T | 60 | 68 | 75 | 80 |
| 11 | Floor space | m | 47*10*9 | 53*10*9 | 55*10*9 | 58*10*9 |
Working processing of PLC control continuous pyrolysis plant
Working Process
The source material is continuously fed into pyrolysis reactor,
where it is decomposed under heating in a primarily non-reactive
environment.
1. Solid wastes (plastic/tyre/rubber) is fed by screw conveyor from
the hopper.
2. The pyrolysis reactor is heated by the fuel burner. When the
heat temperature rises to the set value, the decomposition process
starts.
3. After the operation process is stable, heating is carried out by
gas burner operating on pyrolysis gas.
4. From the pyrolysis reactor, the oil gas goes into condensers.
Then it is cooled in the heat exchanger.
5. Oil gas enters the condenser, cools down to liquid while the
non-condensed gas is used as fuel to sustain the heating process,
enhancing its performance and significantly reducing operating
cost.
6. The solid residue is discharged from the lower part of the
reactor and shifted to receiving hoppers by the screw conveyor
without oxygen access.
Warranty:
1. Guarantee on the equipment after putting into service –one year.
Guarantee on the equipment from the date of shipment -18 months.
Service life -10 years.
2. Thermal decomposition plant is equipped with online monitoring
modules, requiring internet access for data recording.
Main feature of PLC control continuous pyrolysis plant
1. catalyst chamber - reduce speed of oil gas; improve oil quality
2. oil-water separator - avoid oil gas being back to reactor for
safety
3. cooling system (cooling pipe and vertical condensers /
horizontal condensers) -better condensing effect, more oil you will
get
4. oil tanks - collect oil
5. anti-back fire device - recycle tail gas to furnace as fuel;
second water closing for safety
6. negative pressure device - guarantee working under normal
pressure safety; shorten pyrolysis time; environment protection.
7. dust removal system - ensure the smoke reach national emission
standards
8. auto-feeder - shorten feeding time; feed more raw material; save
workers.
Advantages
1.Outstanding Features:
a. The reactor need preheat at the first when the machine starts
producing.
b. 24h continuous working for 20-30 days without any stops.
c. No need fuels, sync gas is recycled during the operation.
d. Large daily capacity:20-25T/D;25-30T/D
e. New desing of vertical condensers. Good oil quality with high
profit.
f. Low requirement on the raw materials.
2. Security:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic
nondestructive testing method to ensure the welding quality and the
welding shape.
c: Adopting manufacture process controlling system on the quality,
every manufacture process, manufacture date, etc.
d: Equipped with anti-explosion device, safety valves, emergency
valves, pressure and temperature meters, as well as the alarming
system.
3. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid
gas and dust from smoke
b: Smell during operation: Fully enclosed during the operation
c: Water pollution: No pollution at all.
d: Solid pollution: the solid after pyrolysis is the crude carbon
black and steel wires which can be deep-processed or sold directly
with its value.
