Three Tanks MOLD ELECTROLYSIS ULTRASONIC CLEANING MACHINE For Mold
Cleaning
Product Features:
1, working time: continuous ultrasonic mode.
2, the whole machine structure: using high quality SUS316 plate
stainless steel welding composition. The welding is firm and
beautiful; no water leakage, the welding place is polished.
3, Transducer: Using Ilsan piezoelectric ceramic chip of Korea, it
can work for long time under different temperature; imported
bonding technology, ensure the transducer can work for a long time
without falling off.
4, ultrasonic generator: adopt international leading technology,
adopt IGBT module, SCM technology, stable working condition, bigger
and stronger output power, have over-voltage, over-current, output
short circuit and other protective measures.
This product support non-standard custom, can provide design
drawings and cleaning program.
Description:
The electrolytic ultrasonic cleaning machine for the mould of blue
whale is composed of ultrasonic generating system, electrolytic
circuit system, circulating filtering system, special gold-type
cleaning fluid and water-based antirust agent.
Product Scope:
1, mold type: injection mold, instrument precision mold, connector
mold, precision seal mold, stamping mold, molding mold, etc. .
2, mold gas residue layer, high temperature formed sulfide, fire
plastic residue, toner residue, mold surface oxide, as well as a
variety of mold rust stains, oil stains, etc.
How it works: use the die or workpiece to be cleaned as the cathode
(just put it into the cleaning frame) , and use the standard
electrode bar as the anode. Oxygen is produced at the anode and
hydrogen is produced at the cathode by the action of electrolyzing
water. During the operation, a large amount of hydrogen gas is
produced on the surface of the work piece, which makes the dirt
decompose and peel off quickly from the surface of the work piece.
Carry on impact blasting to the dirt on the work piece, make the
dirt to peel off automatically. At the same time, a special
cleaning solution 102C is used to make the dirt decompose rapidly
after sufficient chemical reaction. In this way, even if it is
difficult to clean parts such as the mold internal groove, groove,
horn, hole, bite flower and other complex parts, will be cleaned
clean, the mold from the inside to the outside show a brilliant
metallic luster.
Wash out of the mold, rinse clean with water, and then steel
special water-based anti-rust Agent Immersion. The antirust agent
can quickly remove moisture from the mold surface and form a
protective layer on the mold surface. It can be preserved or
reprocessed after air-drying. Remanufacturing does not produce
carbides that adhere to the mold.
Application:
Electrolytic Ultrasonic Cleaning Machine has ultrasonic generating
system, electrolytic circuit system, filtering and cycling system,
Controlling system, professional metal cleaning detergent and
antirust agent
The gas produced by the Electrolytic device, an alkaline
electrolyte interaction loose dirt, through ultrasonic vibration,
dirt, peeled float, attached to a metal cathode with a sauna effect
of removing methane gas, cleaning residues, POM gum residue, toner
residues, high-temperature sulfide, oil, carbon deposits, rust
stains, rust block
pollutants
Detail Information Of LanJ-52DJ:
Specifications for ultrasonic cleaner LanJ-52DJ |
Model | LanJ-52DJ |
Tank capacity | 52L |
Tank size | 500*300*260mm |
Tank material | SUS316 |
Ultrasonic power | 0~1080W |
Heating power | 2KW |
Heater | 0-95c adjustable |
Frequency | 40khz or 28khz |
Control | Outside generator, more stable |
Voltage | 1phases |
Warranty | 1 year |
Packing | 1unit/wooden case |
Cleaning Effect:
How It Works?
Simply put, ultrasonic sound waves are sound broadcast at a
frequency beyond the normal range of human hearing. They are used
for a variety of applications across industries, including medical
imaging (think sonograms) and detecting flaws in manufacturing. At
the higher end of their scale, these sound waves can also be used
for cleaning. In most industrial ultrasonic cleaning, the
frequencies used range between 20 and 50 KHz.
When ultrasonic waves move through a liquid and strike a hard
surface, they produce millions of tiny bubbles, known as
"cavitating bubbles"These microscopic bubbles produce momentary
jets of intense energy when they collapse, directing that energy
against the surface they are collapsing against. Repeated millions
of times and with the assistance of detergent present in the
surrounding liquid, these bubbles scrub away almost any type of
grime from all surfaces of an object, no matter how intricate it
may be. Furthermore, unlike with traditional brush and solvent
methods, they generally do it without damaging the underlying
object.
FAQ:
1. How does Ultrasonic Cleaning Work?
An ultrasonic system works by inducing controlled cavitation in the
cleaning fluid. Cavitation refers to microscopic voids or "bubbles"
that form when the transducers emit sufficient ultrasonic energy
into the fluid. The cavitation bubbles form relatively slowly and
then collapse suddenly, releasing tremendous energy against the
surfaces of objects immersed in the tank that ‘scrubs’ hard to
remove soils from the parts.
2. Why is Ultrasonic Cleaning so Efficient and Effect?
A: When cavitation happens near a dirty object, the vacuum action
produced by those million of bubbles constantly imploding creates a
tiny pressure wave that reaches deep into every nook and cranny of
even the most delicate items. This tiny pressure wave dislodges and
breaks up the dirt and other contaminants and gently lifts it away.
The result is very fast and effective cleaning.
