Automatic Insulated Glass Production Line For Double Glazing Glass Processing

Automatic Insulated Glass Production Line For Double Glazing Glass Processing

IGU production line adopts the latest technology, its main purpose is to create high-end quality, to provide customers with the latest production technology, improve production efficiency, save production costs and produce maximum benefits.

Details of the IG line :

Main Features

• The line has 7 sections:

01 transfer section;

02 washing machine;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.

Details introduce of the Insulating Glass Production Line

• 01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

• 02 washing machine

The whole washing &drying machine adopts stainless steel,including the plate and interior spare parts.And some slider block are copper.

Main feature

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass,The density of soft hair is very high, and the cleaning effect is better,It does not produce traces of water.

• The transfer wheel in the washing and drying section : The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big size glass and thick glass pass through smoothly.

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material

• The classical structure design of the cleaning machine ensures the long service life of the equipment without operation failure

• 03 discharge section

• Storage glass

When the glass leaves the fast optical device, it will transmit quickly

• 04 inspection and installation section

The inspection frame section adopts the built-in horizontal bar lifting type, which can inspect the glass more effectively.

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass.

The light of the lamp is not direct to people's eyes, reduce the fatigue of workers' eyes, improve work efficiency.

Black backboard for more efficient glass inspection

• 05 transfer section

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

• 06 pressing and filling section

Energy saving of pressing box adopts 3 micro switches, which divide the pressing part into 4 regions.

When each micro switch receives the signal, it will add a part of the working area. When the corresponding micro switch is not touched, the region does not work.

• When glass L ≤ 1.5m, Region 1 works.
• When glass L =1.5m-2.3m, Region 1 & Region 2 work.
• When glass 2.3m < L < 3.2m, Region 1, Region 2 & Region 3 work.
• When glass 3.2m = L ≤ 4m, All Region work together.

What’s more, the two sides and bottom of the pressing box will be sealed to ensure the inflating effect. It can save much argon gas and electricity power.

Main feature

• Ultra-long glass can be compressed by twice

• Adopts conveyor belt to transfer glass, use servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

• 07 discharge section

• Storage glass

• Can be connected to sealing machine

1. What does our company do ?

LIJIANG GLASS is the manufacturer in Jinan city, China since 2012 year. We make the IG line, sealing robot, spacer bending machine, desiccant filling machine, butyl extruder machine and so on, porviding machines for all over the world with after sale service.

2. What is the IG line ?

The IG line is calles insulating glass processing line, it includes glass washing machine, spacer frame installation and glass pressing machine. We normally have 2000*2500, 2500*3500, 2500*4000 and 2500*4500 IG line. The types of the IG line are without filling argon and with filling argon gas. There are also two special IG lines, air floating IG line and super fast IG line (washing and pressing two IG units together).

3. How to package production line ?

One set of IG line normally needs two containers when shipping to foreign country, 2 pieces of 40HQ containers.

4. How to provide after-sales service ?

For India and the market aroud India, we have two Indian loal engineers, they can provide service in time.

For South America market, we have one engineer there to provide service.

For other market, we have the engineer team with 10 - 20 years experience, they will go to foreign customers' factory to install machine, train workers and provide after sale service in time.

Since the virus of the whole world, Our engineers are restricted to many countries in the world. So we provice installation service and trainning work online by Wechat, Whatsapp and so on. Once the world has a better suitation, our engineer will go to check our machines again.

Technical data

Electrical parameters