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MVR Falling Film Evaporator In Sugar Industry Multiple Effect

    Buy cheap MVR Falling Film Evaporator In Sugar Industry Multiple Effect from wholesalers
     
    Buy cheap MVR Falling Film Evaporator In Sugar Industry Multiple Effect from wholesalers
    • Buy cheap MVR Falling Film Evaporator In Sugar Industry Multiple Effect from wholesalers
    • Buy cheap MVR Falling Film Evaporator In Sugar Industry Multiple Effect from wholesalers
    • Buy cheap MVR Falling Film Evaporator In Sugar Industry Multiple Effect from wholesalers

    MVR Falling Film Evaporator In Sugar Industry Multiple Effect

    Ask Lasest Price
    Brand Name : HANPU
    Model Number : MVR
    Certification : CE,ISO9001
    Price : 100,000USD~2,000,000USD/SET
    Payment Terms : T/T,L/C,D/A,D/P
    Supply Ability : 1 Set/3 months
    Delivery Time : 90 days
    • Product Details
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    MVR Falling Film Evaporator In Sugar Industry Multiple Effect

    MVR Falling Film Evaporator in Sugar Industry — Multiple Effect
    Hybrid MVR + multiple-effect falling-film evaporator train for sugar concentration

    Hybrid MVR falling film evaporator integrated with a multiple-effect (MEE) train for raw, refined, and back-end molasses clarification lines. The system concentrates juice/syrup at low temperature under vacuum, recycling latent heat via mechanical vapor recompression for low OPEX, improved color control, and stable throughput during long campaigns.

    Key Benefits
    • Energy economy: MVR duty plus staged effects cuts steam consumption and boiler load.
    • Product quality: Low ΔT falling film preserves sucrose, reduces inversion and color formation.
    • High capacity: Even film distribution and optimized residence time deliver steady °Brix rise.
    • Cleanability: CIP-ready geometry with scale control for long, predictable campaigns.
    • Flexible retrofit: Add MVR to existing effects or deploy as a greenfield hybrid line.
    Process & Thermal Economy

    Juice/syrup enters preheaters, then flows as a thin film down vertical tubes at vacuum. Vapor from later effects is mechanically recompressed and reused as the primary heating medium. Balanced ΔT/LMTD and circulation maintain high coefficients with minimized sucrose degradation.

    Materials & Hygiene

    Wetted parts in SS316L (duplex/Ti on request). Food-grade finishes, drainable layouts, and validated CIP support HACCP/ISO programs in sugar processing.

    Process Overview — Sugar Juice/Syrup Concentration
    Flow: juice heating → multiple-effect falling-film → MVR recompression → condensate polishing → syrup to pan/seed crystallization
    • Feed prep: clarification/filtration, pH trim, antiscalant (Ca/Mg/Si control) as required.
    • Multiple effects (vacuum): staged shell pressures reduce boiling point progressively.
    • MVR module: compressor raises vapor temperature; provides primary duty to lead effect(s).
    • Condensate management: polishing for reuse; conductivity/TOC guard optional.
    • To pan/crystallization: target °Brix delivered with stable color and viscosity.
    Key Components
    • Falling-film calandrias per effect with distributors and vapor–liquid separators
    • MVR compressor (turbo/Roots) with VFD for ΔT/capacity control
    • Preheaters, surface condenser, vacuum/NCG handling skid
    • PLC/HMI/SCADA; instruments (T/P/flow/cond/level/°Brix)
    • CIP skid; antiscalant dosing and fouling monitors
    Performance & Sizing
    ParameterTypical Range*
    Effects3–6 (plus MVR hybrid module)
    Steam economy (SE)~3–7 (higher with MVR integration)
    Operating modeVacuum, continuous
    Product outletTarget °Brix to pan (feed-dependent)
    MaterialsSS316L standard; duplex/Ti optional

    *Performance depends on juice quality, color/ash, compression ratio, and fouling tendency.

    FAQ
    Can MVR be retrofitted to our existing effects?

    Yes. A lead-effect MVR module or hybrid tie-in can reduce steam demand without replacing the whole train.

    How is sucrose inversion minimized?

    Operate at low ΔT and vacuum, limit residence time, and maintain pH control; CIP restores peak heat transfer.

    What about scale on tubes?

    Softening/antiscalant, optimized velocity/ΔT, and scheduled CIP windows maintain coefficients across the campaign.

    Application
    Applications: cane/beet juice concentration, refinery syrup, back-end molasses clarification with MVR + multiple-effect
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