Work Follow:
Decoiler and Leveling Device→Feeding Device And Pre-Punching
Device→Main Forming System →Guide Wheel And Automatic Hydraulic
Cutting Device →Exit Rack
Profile:
Machine Components
1) 2Tons Hydraulic Decoiler And Leveing Device
Hydraulic control steel coil inner bore shrinkage and stop
Max feeding width:500mm, coil ID range Ф460mm-Ф520mm,OD
Ф1400mm,Capacity:Max 2Tons
decoiler by inverter control the speed,Power:2.2kw
2)Feeding Device And Pre-Punching Device
Left and right guiding device. The material enters into the main
forming machine through left and right guiding device to reach the
material feeding and leveling effect
Five-cylinder hydraulic driving
Stamping mould manufactured from S45C tooling steel, die core
manufactured from D2 (SKD11) steel, mould parts use
Japan Misumi product.Optimized punching mold structure,which make
stable punching and lower noise than that of other Chinese
competitors
Lip Notch hole,Dimple hole,Web notch hole,Web oval hole,Web round
hole are available in the machine
Punching model:
Lip notch hole: one set
Dimple hole: three sets, hole diameter:Φ3.5mm/Φ10mm/Φ16.5mm
Web notch hole: many sets, depends on the commonly used specs
Web oval hole: one set
Web round hole: one set
Punching models: need to confirm with the buyer about the commomly
used bottom width data.(Standard equiped with one set)
3)Roll Forming System
The machine dimension(L*W*H):About 4900mm*1000mm*1500mm
Body frame made from steel board by welding; wholely annealing and
stress-relieve treatment to ensure the long time use
Without distortion;processed by CNC machining centre to ensure
accuracy
Forming mold:Cr12MoV molding steel, through vacuum quenching heat
treatment to HRC60-62 °then grinding the inner
Hole and the end face.The precision machining roller surface with
CNC lathe
Main shaft: manufactured from 40Cr tooling steel, quenching and
tempering external grinding and machined
Driving type: servo motor and gearbox linkage, rollers adopt the
precision hard gears oiled running, to ensure super long-time
Using without wearing.Bearing:Japan NSK brand
4)The Hydraulic Post Cutting
Accumulator type structure, for energy saving and environmental
protection
Hydraulic parts: with Germany Bosch Rexroth product,Motor: and with
Swedish-Swiss brand ABB motor,which ensure stable working and long
life.
Hydraulic motor:5.5KW
5)PLC Control System
Original imported motion controller and PLC,equipped with iPhone
manufacturer FOXCONN brand Industrial grade computer
International first class brand of low voltage components
6)Exit Rack And Free-Standing Frame
With main free standing housing box-type structure, box body
processed by CNC machining center
And others free standing frame with independent structures
7)Digit-controlled Inkjet printer
With Industrial class high quality solvent type electronic inkjet
printer(maintenance-free ), which printing clearly, firmly and easy
to installation
With universal solvent ink, easy to purchase, and save the cost
Automatically print the tags which generated automatically by the
design software, without human intervention
You can add any information on the LGS maker production control
system, such as: the company name, logo, website and so on
8)Production design
VERTEX BD Software
(International famous leading Light Steel Structure design
software)
1.Automatically generate the frames structure of walls, floors and
roof, reducing design time
2.Really automatic three-dimensional modeling, to ensure the
accuracy of 100%
3. The Software built-in engineering analysis functions, can
automatically calculate the structure bearing capacity
4.Automatic generate the frame 3D drawing and 3D decoration drawing
5.Automatic split the drawing, according to the design, split the
architectural framework into the single unit drawing
6.Automatically generate the accurate steel part material placing
form and BOM(bill of material)
7.Automatically calculate the BOM of the entire building, including
the required steel, board, insulation material, number of
doors and windows, screws, and other related materials, can
evaluate for the project cost accurately, and easy for users
to bid for projects
8.Automatically generate the processing data (including component
tags) for docking with the equipment
9.With English version software, easy to understand. The designers
can learn the usage just through a simple training
Packing Style
Packing method: Main body of machine is naked and covered by
plastic film(to protect of dust and corrosion),loaded into
container and steadily fixed in container suitable by steel rope
and lock, suitable for long-distance transportation.
After-Sale Service
1. The warranty is 24 months after the client receives the
machine.Within the 24 months, we will courier the replacement parts
to the client free of charge.
2. We offer technical support for the entire life of our machines.
3. We can send our technicians to install and train the workers in
the clients' factories with extra cost.
