Product background
The function of the gear is to transmit the rotation of one shaft
to another shaft, and it can also realize actions such as
deceleration, acceleration, direction change and reversal. A gear
is a mechanical element that continuously meshes with gears on the
rim to transmit motion and power. The application of gears in
transmission appeared very early. The principle of the generating
gear cutting method and the special machine tools and tools that
use this principle to cut teeth have appeared one after another.
With the development of production, the stability of gear operation
has been paid attention to.
As a universal mechanical part, the precision of gear has an
important influence on the performance of mechanical products.
Improving gear detection technology is the guarantee for improving
the quality of gear products. Due to the characteristics of gear
shape, there are many detection items, complex measurement process,
and expensive measurement equipment. Machine vision inspection is a
non-contact non-destructive inspection, which has great advantages
compared with traditional inspection methods.
Inspection principle
When the product is imaged on the background plate, it is processed
by a special light source to obtain a clear image, and then
analyzed by the image processing pattern recognition algorithm to
obtain the result. The gear machine vision inspection system is
mainly supported by industrial cameras, industrial lenses, and
vision processing software. First, a CCD industrial camera
connected to a computer is used to complete the image acquisition
task, and the captured target is converted into an image signal.
Using the principle of visual detection of visible objects,
industrial cameras are used to convert the detected target into an
image signal, and according to the pixel distribution, brightness,
color and other information, it is converted into a digital signal.
The image processing system performs various operations on these
signals to extract the characteristics of the target, such as area,
quantity, position, length, size,etc., by analyzing the image of
the sample to obtain various parameters and standard products for
real-time AI analysis, reject unqualified samples through
compressed air, and automatically count qualified samples, to
improve production efficiency.
Equipment details&configurations
1)Multiple cameras carry out 360-degree detection with no blind
spots in all aspects of the product, and reject defective products
according to the set standards.
2)Real-time display of sample images and running status, real-time
statistics of detection results and classification information of
defective products.
3)The detection function and accuracy can be flexibly changed
according to the needs of the scene, and 99.9% of the specified
defects can be detected.
4)Save the characteristics of each sample to the model database,
can switch the sample detection with one-click loading.
5)Statistical historical production records, multi-level authority
user settings, one-key backup and restore system data.
| Name | Gear Inspection machine | Size | 900*800*1850mm |
| Computer | Industrial PC | Monitor | 19 inch |
| Industrial camera | 2 set | Industrial lens | 2 set |
| Glass turntable | 1 pcs | Samples | 0.6-30mm(diameter) |
| Feeding equipment | vibration plate, direct vibration, controller | Speed | 200-400/min |
Our advantages
