T-Groove Way Thixomolding Magnesium 8000kN Injection Molding
Equipment
Mg-800 magnesium alloy semi-solid injection molding machine
Technical parameters
| No. | Description | Unit | MG-800 |
| I. Mold locking |
| 1 | Mold locking force | kN | 8000 |
| 2 | Mold lock stroke | mm | 800 |
| 3 | Mold thickness (minimum to maximum) | mm | 380-1000 |
| 4 | Clamping plate dimension (horizontal × vertical) | mm | 1470x1480 |
| 5 | Column spacing (horizontal × vertical) | mm | 940×940 |
| 6 | Way of mold installation | | T-groove way |
| II. Injection |
| 1 | Screw diameter | mm | 92 |
| 2 | Injection pressure | MPa | 105 |
| 3 | Theoretical injection volume | cm³ | 1994 |
| 4 | Theoretical injection mass | g | 2911 |
| 5 | Theoretical injection rate | cm³∕s | 30578 |
| 6 | Screw’s maximum injection speed | m∕s | 5 |
| 7 | Screw’s rotation speed | r∕min | 10-300 |
| 8 | Injection stroke | mm | 300 |
| 9 | Injection nozzle dimension | mm | φ20×R35 |
| 10 | Injection nozzle inlet | mm | 75 |
| 11 | Injection nozzle contact force | kN | 480 |
| 12 | Injection device position | mm | 0,-175 |
| I. Others |
| 1 | Systematic operating pressure | MPa | 16 |
| 2 | Ejection force | kN | 250 |
| 3 | Ejection stroke | mm | 150 |
| 4 | Electric motor power | kW | 55 |
| 5 | Heater’s output power | kW | 50 |
| 6 | Melting servo motor power | kW | 42 |
| 7 | Total electric capacity | kW | 150 |
| 8 | Oil tank capacity | L | 1000 |
| 9 | Machine weight | kg | 43000 |
| 10 | Machine’s overall dimension (L×W×H) | m | 10.5x2.3x3.3 |
Application:
Security: Compared with the die casting process, only a small
amount of metal is used in the forming process, which completely
changes in the closed channel, and there is no exposure and
transfer link of high temperature liquid metal, thus avoiding the
combustion and scald accidents;
Environment friendly: No use of smelting protective gases such as
hazardous SF6, no smoke transpiration, no flame, no smelting slag,
and with clean and healthy working environment;
Accuracy: Good filling controllability. It can be made into highly
complex products (such as semi cavity parts and parts with the
thinnest part at only 0.3mm, with the difference between the
thickest and thinnest parts on a product as 100 times), high
precision (0.01mm), and minimal post-processing capacity;
Resource saving: There is no need to be heated to complete
liquefaction. Compared with the die casting process, the hot
melting temperature is at 80℃lower, no need to melt hundreds of
kilograms of magnesium alloy raw materials at one time, no need to
perform heat preservation. The energy consumption is reduced by
60%, the thermal impact on the mold is reduced, and the service
life of the mold is extended by 2-4 times. All the processing
residues can be recycled. Compared with die casting, it can save
30% of production area;
High: Large single machine capacity and high efficiency (1-4 pieces
per minute, 24-hour continuous production); as there are very few
raw materials for heating, the start-up and shut-down time of the
equipment is 70% less than that of die casting, and the raw
materials can be changed quickly;
Compact: The metallographic structure is compact (comparable to
forging), with few defects in products, and the mechanical index
can be increased by 20% compared with the die casting process;
Stability: Long service life of consumables, reliable mechanical
operation, 24-hour continuous operation, with maintenance cycle up
to nearly 200000 times;
Simplicity: The simplest forming process of complex metal parts:
material magnesium alloy ingot - magnesium alloy particles -
semi-solid injection molding - small amount machining - surface
treatment - coloring and spraying completion process
Intelligence: High automation, less labor, capable of achieving
unmanned production, remote maintenance and advance maintenance.
Advantage:
FAQ:
1. Q:Are you a factory or a trading company?
A:We are a factory which has been focus on Magnesium alloy deep
processing lightweight field & semi-solid injection molding of
Magnesium alloy for more than 16+ years.
2. Q: Is there quality control on all production lines?
A: Yes, all production lines have adequate quality control.
3. Q: Has the company established and implemented a standard
procedure for purchasing contract review and approval?
A: Yes, with written standard procedures.
4. Q: Is there a procedure to conduct random product inspections
after final packaging?
A: Yes, with clear standard and written inspection records.
5. Q: How can I get a quotation?
A: Please kindly send us following information 1) Product drawings
by STEP/STP/PRT/PDF/IGS format etc. 2) Material, size and surface
treatment request. 3) Required quantity. Normally,the quote will be
offer in 1-6 hours. :)
6. Q: What is your payment terms?
A: T/T, Western Union, etc.
