Automatic Vertical Insulating Glass Production Line With Gas
Filling Function
PERFORMANCE
•Germany Siemens PLC control system, touch screen interface
•Automatic identification of coated and Low-E glass
•3 pairs of soft brushes can wash online and offline Low-E glass
•The washing machine adopts SS material and waterproof device
•Water tank with automatic temperature control and water washing
system
•Air heating system
•Air Fan automatic start and stop setting
•Noise reduction system
•Online display of washing speed
•Intelligent intermittent work, saving energy
•Adjustable pressing board to keep the plate pressing surface
straight
•Automatic external rotary positioning system of glass
•Connection mode of aviation plug
•Applicable to produce triple IG and shaped IG
Options
• Pre-washing
• Automatically accurate positioning for 3 or 4 side step IG
• Automatic Gas filling can set gas value and display the process
of filling online with high gas concentration
PARAMETER
| Unit | LJBZ2025 | LJBZ2025G | LJBZ2535 | LJBZ2535G | LJBZ2535DG | LJBZ2535GS |
| Power supply | | 380V50Hz | |
| Total power | KW | 39.5 | 36 | 41 | 39.5 | 44 | 40 |
| Washing speed | m/min | 2~10 |
| Maximum working speed | m/min | 45 |
| Minimum glass size | mm | 450*280 |
| Maximum glass size | mm | 2000*2500 2000x3000 (Pressed by twice) | 2500*3200 2500*3500(Pressed by twice) 2500x4500(Pressed by twice, add suckers ) | 2500*3500 2500x4000(Pressed by twice) |
| Flat glass thickness | mm | 3~15(3-30option) |
| Washing brushes | Pieces | 6 |
| Maximum thickness of insulating glass | mm | 60 |
| Total gas consumption | L/min | 1200 |
| Conveyer roll height | mm | 520 |
| Dimension | L*W*H (mm) | 19500*3500*3200 | 23500*3500*3700 | 27000*3500*3700 | 23800*3200*3700 |
Using Air-floating technology to transfer glass to prevent the glass from being contaminated by wheels and leaving
traces to improve the IG production’s high quality. The line has seven sections:
01 transfer section;
02 washing machine;
03 discharge section;
04 inspection and installation section;
05 transfer section;
06 pressing and filling section;
07 discharge section.
Details of vertical insulating glass production line with gas filling :
01 transfer section
Coating detection mechanism, automatic detection of offline Low-e
film
02 washing machine
• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash
low-e glass
• New air knife uses aluminum profile (Duckbill Air Knife), the
size of the air outlet is adjusted by the aluminum profile duck
beak. This can reduce the number of adjusting screws, ensure that
each screw is not loose, and avoid the resonance of the air knife.
• The air knife can automatically adjust the width of the air knife
according to the thickness
• The operation box with washing speed display, can accurately
display washing speed (8-10m)
• Water tank automatic temperature control, water replenishing
system
• European silencer system
• Stainless steel material
03 discharge section
• Storage glass
04 inspection and installation section
The new structure of this section is changed to an inline beam
lifting structure (double beam). It is easy to inspect and wipe the
glass
05 transfer section
• Automatic measurement of glass thickness. It can be used
according to actual needs when working.
06 pressing and filling section
Main feature:
• Ultra-long (2500mm*3500mm) insulating glass can be compressed
twice
• Adopts conveyor belt to transfer glass, uses servo motor to press
glass
• The pressing plate can be opened for easy maintenance
• Pressing board with adjustable structure to guarantee
long-lasting service life
• Automatically fill argon gas with significant sealing effect,
higher argon content
• Set zones to fill different size of glass with follow-up sealing
method reduces argon loss
• Can set gas value and show the process of filling gas on the
touch screen
• Fast reacting sensor for permanent control of gas filling process
• Gas concentration can reach more than 90%
• No need to drill holes on the spacer frame
• Standard gas is Argon gas
07 discharge section
• Storage glass
• Can be connected to sealing machine
Technical data
| Max. glass size | 2500mm*3500mm |
| Max glass size for filling gas | 2500mm*3200mm |
| Min. glass size | 280mm*450mm |
| Glass thickness | 3-15mm |
| Insulating glass thickness | 60mm |
| Glass washing speed | 2-10m/min |
| Glass conveyor speed | 45m/min |
| Washing brushes | 3 pairs of soft brushes |
| Water supply | Water consumption:0.5t/h conductivity:40μs/cm |
| Air supply | Flow: 1m³/min |
| Air pressure | ≥0.8MPa |
| Total power | 3P 380V 50HZ |
| Dimension | 23500*3500*3700mm |
| Weight | 6500kg |
Optional functions of vertical insulating air-floating glass processing line with gas
filling :
• Step glass with optional edges (L:100mm W:50mm)
• Shaped glass
• Pre washing machine
Other sizes of the vertical insulating air-floating glass
processing line with gas filling :
| Parameters | Unit | LJBZ2025GF | LJBZ2535GF | LJBZ2535DGF |
| Power supply | | 380V 50Hz 3P |
| Total power | KW | 41 | 44.5 | 51.5 |
| Washing speed | m/min | 2~10 |
| Maximum working speed | m/min | 45 |
| Minimum glass size | mm | 450*280 |
| Maximum glass size | mm | 2000*2500
2000x3000 (Pressed by twice) | 2500*3200
2500*3500(Pressed by twice)
2500x4500(Pressed by twice, add suckers) |
| Flat glass thickness | mm | 3~15(3-30) |
| Washing brushes | Pieces | 6 |
| Maximum thickness of insulating glass | mm | 60 |
| Total gas consumption | L/min | 1200 |
| Conveyer roll height | mm | 520 |
| Dimension | L*W*H(mm) | 19500*3500*3200 | 23500*3500*3700 | 27000*3500*3700 |
