24 Hours Fully Continuous Waste Plastic Scrap Tyre Oil Distillation
Pyrolysis Plant
Our pyrolysis machine can convert oil sludge, waste plastic, tyre
and rubber etc into fuel oil in normal pressure. The fuel oil can
be refined throught the oil distillation machine to the diesel and
gasoline. It has the characteristics of zero pollution, high
efficiency, safety and environmental protection. Our pyrolysis
plant not only can resolve the problem of the waste plastic / tyre
and pollution, but also can bring substantial benefits for you.
| No | Working Item | | Fully Continuous pyrolysis plant |
| 1 | Model | | JZ-FC30 | JZ-FC40 | JZ-FC50 | JZ-FC60 |
| 2 | Raw Material | | Waste tires, waste rubber, waste plastic, waste acrylic, sludge,
household garbage |
| 3 | 24-hour Capacity | T | 30 | 40 | 50 | 60 |
| 4 | 24-hour oil production | T | 14 | 18 | 22 | 27 |
| 5 | Heating Method | | Direct heating | Direct heating | Direct heating | Direct heating |
| 6 | Working Pressure | | normal pressures | normal pressures | normal pressures | normal pressures |
| 7 | Cooling Method | | water-cooling | water-cooling | water-cooling | water-cooling |
| 8 | Water consumption | T/h | 10 | 12 | 16 | 20 |
| 9 | Noise | DB(A) | ≤85 | ≤85 | ≤85 | ≤85 |
| 10 | Total weight | T | 60 | 68 | 75 | 80 |
| 11 | Floor space | m | 47*10*9 | 53*10*9 | 55*10*9 | 58*10*9 |
Process Description:
The source material is continuously fed into pyrolysis reactor,
where it is decomposed under heating in a primarily non-reactive
environment.
1. Solid wastes (plastic/tyre/rubber) is fed by screw conveyor from
the hopper.
2. The pyrolysis reactor is heated by the fuel burner. When the
heat temperature rises to the set value, the decomposition process
starts.
3. After the operation process is stable, heating is carried out by
gas burner operating on pyrolysis gas.
4. From the pyrolysis reactor, the oil gas goes into condensers.
Then it is cooled in the heat exchanger.
5. Oil gas enters the condenser, cools down to liquid while the
non-condensed gas is used as fuel to sustain the heating process,
enhancing its performance and significantly reducing operating
cost.
6. The solid residue is discharged from the lower part of the
reactor and shifted to receiving hoppers by the screw conveyor
without oxygen access.
Feature of Continuous Waste Plastic Pyrolysis Plant
1.Large daily capacity of 20-50 tons per day and can work 24 hours
without any stop for 15-20 days.
2. Auto-loading, auto-discharging and oil coming out at the same
time;
3. Only need fuel for the beginning 2-3 hours, then the sync gas
generates itself is enough to support heating, saving fuel cost;
4. Low requirement on the raw materials, no need tiny granule, 5cm
pieces acceptable for smooth running;
5. High efficiency condensers, more oil output, good quality oil,
easy to clean.
6. Sync gas recycling system, fully burned after recycling and
utilization, preventing pollution and saving fuel cost.
7. National patent smoke scrubber, can efficient remove the acid
gas and dust of the smoke, environmental friendly to meet related
national standards.
8. Easy to operate, less manpower.
Equipment advantages:
1.It can working continuous 24 hours in a day,improve working
efficiency
2.Precision machining of all parts that can improve service life.
3.No odor,no residue,no emission,no pollution
4.High oil rate,improve oil rate 40% to 45%
5.Our machine can produce high quality carbon black,no impurity in
it and no steel wire in it.
6.Special explosion-proof system,high safety system.
Protection system:
1. Overtemperature protection:Due to faulty operation,the
temperature of reactor is higher than the theoretical temperature,
the console displays an alarm and automatically adjust the
temperature.
2.Overpressure protection:Due to faulty operation leads to
excessive pressure on reactor,the console displays an alarm and
releases pressure automatically.
3.Leakage protection:Due to faulty operation leads to oil and gas
leakage,the console display and alarm.
