20ton Pollution-Free Continuous Waste Tyre Pyrolysis Plant For Fuel Oil

20ton Pollution-Free Continuous Waste Tyre Pyrolysis Plant For Fuel Oil​

Full Continuous Pyrolysis Plant is used for recycling waste tire, waste plastic, waste rubber to fuel oil. According to the actual situation in every country and district, we developed different models of Pyrolysis Plants for waste tires, rubber and plastic.

Working processing of PLC control continuous pyrolysis plant to get fuel oil from tires

To keep continuous feeding and discharge system, it requires the waste tires should be in small size. So before continuous pyrolysis process, the waste tires should be shredded into small pieces. And to avoid the steel wire mix with carbon black after pyrolysis process which is difficult to separate, it's better to remove the steel wire from waste tires at first.

As for PLC control continuous pyrolysis plant to get fuel oil from tires detailed process, please check as below:

1. Collect waste tires: All kinds of waste tires are available, from small car tires to big OTR tires.

2. Remove steel wire: Use a steel wire pulling machine to pull out the steel wire from waste tires. The steel wire pulling machine is operated automatically, which only need one work for operation.

3. Shred tires: Use a specialized tire shredder to process big whole tires into 3-5cm small pieces for easy feeding. The tire shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, which no need any transfer process.

4. Continuous pyrolysis process: Shredded tires go into the Continuous scale tire pyrolysis unit, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding tires to the carbon black dischrge system for discharge.

During the continuous pyrolysis process, reactor heating is by indirect heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since steel wire already removed from waste tires before pyrolysis processs, thus no need any magnetic separation system to process the carbon black and keep the factory clean. This carbon black product can be directly collected or transported for recycle use or further treatment.

Feature of Continuous Waste Plastic Pyrolysis Plant

1.Large daily capacity of 20-50 tons per day and can work 24 hours without any stop for 15-20 days.

2. Auto-loading, auto-discharging and oil coming out at the same time;

3. Only need fuel for the beginning 2-3 hours, then the sync gas generates itself is enough to support heating, saving fuel cost;

4. Low requirement on the raw materials, no need tiny granule, 5cm pieces acceptable for smooth running;

5. High efficiency condensers, more oil output, good quality oil, easy to clean.

6. Sync gas recycling system, fully burned after recycling and utilization, preventing pollution and saving fuel cost.

7. National patent smoke scrubber, can efficient remove the acid gas and dust of the smoke, environmental friendly to meet related national standards.

8. Easy to operate, less manpower.

Equipment advantages:

1.It can working continuous 24 hours in a day,improve working efficiency

2.Precision machining of all parts that can improve service life.

3.No odor,no residue,no emission,no pollution

4.High oil rate,improve oil rate 40% to 45%

5.Our machine can produce high quality carbon black,no impurity in it and no steel wire in it.

6.Special explosion-proof system,high safety system.

Protection system:

1.Overtemperature protection:Due to faulty operation,the temperature of reactor is higher than the theoretical temperature, the console displays an alarm and automatically adjust the temperature.

2.Overpressure protection:Due to faulty operation leads to excessive pressure on reactor,the console displays an alarm and releases pressure automatically.

3.Leakage protection:Due to faulty operation leads to oil and gas leakage,the console display and alarm.

Henan Jinzhen Boiler Co., Ltd is a professional industrial boiler manufacturer that specialized in the environment-friendly steam boiler, hot water boiler, thermal oil boiler and pressure vessels’ design, manufacture, installation, maintenance. Jinzhen Boiler factory is located in beautiful Zhoukou City which nearby Zhengzhou Airport, Shangqiu Railway Station, gets convenient traffic.We have over 6,000sq.m. building area, 105 employees, annual sales amount exceeds 25,000,000USD which includes 25% export amount in worldwide.

Jinzhen boilers include more than 150 kinds. There are:
(1) DZL coal/biomass fired steam boiler(1-20ton/h;)
(2) DZH wood fired steam boiler(0.5-6ton/h;)
(3) SZL biomass/coal fired steam boiler(4-25ton/h;)
(4) WNS series gas/oil fired steam boiler(0.5-20ton/h;)
(5) YLL(W) series coal/biomass fired thermal oil boiler(150,000-16,000,000Kcal)
(6) YY(Q)W gas /oil fired thermic fluid heater(150,000kcal-12,000,000Kcal)

All industrial boilers comply with GB/T quality standards and are greatly appreciated in a variety of markets throughout the world.Well-equipped facilities and excellent quality control throughout all production stages to totally guarantee customers' satisfaction.

As a result of high quality boiler and outstanding customer service, we have gained a global sales network reaching America, Australia, Mexico, Vietnam, Russia, Kazakhstan, South Africa, Syria,South Africa, Ethiopia, etc.