SS 304 Structure PET PP Preform Vision Inspection Machine with AI
Based System
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national
high-tech enterprise specializing in the application of AI
technology in visual inspection industry. As a leading
manufacturer&Designer, It can provide the most advanced level
AI visual inspection equipment and the customized AI system
solutions of visual imaging, computing power, algorithm, and
automatic control software for various sub-industries.
The company was established in 2011, it has a high-level R&D
team from top domestic optical research institutes and a core
doctoral team from the USTC, covering the entire technology chain
of optics, electrics, mechanics, algorithm and software. Our
products can be applied in beverage, pharmacy, dairy, wine,
textile, new energy, agriculture and other packaging industries.
Inspection Overview
The design scheme uses high-pixel industrial cameras and
high-performance strobe light sources to conduct all-round visual
inspection for the appearance defects of products. The inspection
speed is 200-400 pcs/min, and the equipment can operate 24 hours a
day. Products can be automatically rejected online.
The whole set of vision machines includes mechanical parts, visual
electronic hardware and vision system software. The entrance and
exit of the inspection machine can be integrated with the
customer's on-site conveyor line, and can be connected with
upstream and downstream production equipment according to the
specific production needs of the customer's site.
Software Function
- Enabling and disabling the system detection function
- Detection index parameters and accuracy adjustment
- Template sampling and saving, storage and retrieval of sample
information
- Camera screen calibration function
- Real time production information display of the system
(qualification rate, total output, speed, etc.), browsing of
historical production information, export and storage functions
- Manage permissions based on login account (example, disabling
parameter adjustment for general operation users)
- Operation and adjustment of the mechanical part of the system (If
the transmission device is turned on, adjust the alarm signal)
Detection principle
Through the docking of the feeding and separating mechanism, the
products are transferred to the specific detection station in a
stable and orderly manner in a front-up manner, and then the
high-pixel sample image taken by the industrial camera is
transferred to the image processing software, which is compared
with the standardized model After the analysis, the good product
and the defective product are determined, and the corresponding
pneumatic components are controlled to eliminate the defective
product, and finally the qualified product is output. The back-end
conveying platform of the detection machine can stack the tray
mechanism for the receiving material.
The software will open the sample comparison standard, and the
production personnel on the customer site can control the
comparison accuracy and choose the accuracy standard most suitable
for their own production conditions, than control the defect rate.
Configuration List
| Description | Model | Unit | Q’ty | Remark |
| Industrial Cameras | KeyeTech | Set | 11 | China |
| Lenses | KeyeTech | Set | 11 | China |
| LED Light Source | KeyeTech | Set | 4 | Taiwan, China |
| Photoelectric Sensor | SICK | Pair | 1 | Germany |
| Electromagnetic Valve | SMC | PC | 1 | Japan |
| Industry Power | Mean Well | Set | 3 | Taiwan, China |
| Main Control Board | KEY-PC-2.1 | PC | 1 | China |
| AI Computing Unit | KeyeTech EBS-1684X | Set | 2 | China |
| Pollution Filter | KeyeTech AC30D-02G-A | Set | 1 | China |
| HID Touch Screen | AOC 21’ | Set | 1 | China |
| AI Algorithm System | KeyeTech KVS-V16.0 | Set | 1 | China |
| AI Cloud Platform | KeyeTech | Set | 1 | China |
| Big Data Server | KeyeTech | Set | 1 | China |
| Operation System | Linux | Set | 1 | China |
Hardware:
- Camera: We use our own developed camera (the chip is from Japan),
which has clearer image recognition and is more compatible with our
own software.
- Light source: We have a dedicated optical team to develop various
light sources to adapt to the optical scene requirements of
different industrial scenes.
- Embedded computer: The KEYE team independently developed the
embedded computer NPU computing box, which replaced the traditional
PLC industrial computer; it is not afraid of sudden power outages
and high temperature scenes, and can better adapt to the high
temperature environment.
