Full Automatic Visual Inspection System for Irregular Cap Closures
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national
high-tech enterprise specializing in the application of AI
technology in visual inspection industry. As a leading
manufacturer&Designer, It can provide the most advanced level
AI visual inspection equipment and the customized AI system
solutions of visual imaging, computing power, algorithm, and
automatic control software for various sub-industries.
The company was established in 2011, it has a high-level R&D
team from top domestic optical research institutes and a core
doctoral team from the USTC, covering the entire technology chain
of optics, electrics, mechanics, algorithm and software. Our
products can be applied in beverage, pharmacy, dairy, wine,
textile, new energy, agriculture and other packaging industries.
Inspection Principle
Pour the bottle cap with a diameter of 5`6mm into the cap arrange
equipment through the conveying line transport it stably and
orderly through the photographing area of the industrial camera,
and transfer the captured high-pixel sample image to the image
processing software for comparison and analysis with the
standardized model Afterwards, it is determined whether the concave
surface of the bottle cap, the trademark surface, and the side
surface are defective, and the corresponding pneumatic components
are controlled to remove the defective products, and finally the
qualified products are collected. Our design plan is equipped with
6 sets industrial cameras, one set cap arrange equipment, to
conduct a full range of defect detection on the concave surface,
trademark surface and side of the bottle cap. The normal detection
speed is 300-800 pcs/min.
The standards are as follows:
| Model | Number of camera | Inspection scope | Inspection content | Detection precision | Accuracy | Capacity |
| KY-PC | 4sets | Outside surface | Black spot≥0.2mm | 99.8% | 99% | 300-800 pcs/min |
| 0.5mm＜Flash, injection incomplete≤1mm | 99% |
| 1set | Concave surface | 0.5m＜Injection incomplete≤1mm | 99.8% |
| Black spot≥0.2mm | 99.8% |
| 2mm＜Transformation | 99% |
| 1set | Trademark surface | Black spot≥0.2mm | 99.8% |
Function of the inspection software
1.Enabling and disabling the system detection function.
2.Adjustment of detection index parameters and accuracy.
3.Template sampling and storage, sample detection information
storage and recall.
4.Camera screen calibration function.
5.The system displays real-time production information
(qualification rate, total output, speed, etc.), browsing,
exporting and storing historical production information.
6.Permission management based on the login account (such as general
operation users disable parameter adjustment permissions).
7.Operation and adjustment of the mechanical part of the
system.(Such as the transmission device is opened, the air valve
injection time is adjusted, and the alarm signal is adjusted.
Machining Process
1. Preparation of production and technology, such as design and
manufacture of process design and special process equipment,
preparation of production plans and preparation of production
materials 2. Blank manufacturing such as casting, forging and stamping 3. Machining of parts, cutting, heat treatment and surface
treatment 4. Assembly of products such as final assembly, partial assembly,
debugging inspection and painting 5. Production services such as supply, transportation and storage
of raw materials, purchased parts and tools etc. |
