Product background
With the changes in people's lifestyles and working conditions,
people spend more and more time with their eyes, such as watching
computers, playing mobile phones, watching TV, playing video games,
etc., which are prone to visual fatigue and dry eyes. Eye drops are
one of the most commonly used drug formulations for eye diseases.
For many eye diseases, eye drops have a direct and quick treatment
effect. Due to the small capacity of the eye drop bottle, in order
to ensure the sanitation of the drop during use and prevent
secondary pollution, the eye drop plug plays an important role. The
quality of the eye drop plug directly relates to the drop. the
quality of. Keye Technology has many years of market experience in
product testing, and can customize a bottle cap testing system for
enterprises, which can greatly improve testing efficiency and save
productivity.
Inspection principle
Through the material machine (vibration plate), the plug port down
to the specific detection station, and then transfer the high pixel
sample image to the image processing software through the
industrial camera, compare with the standardized model after the
good and bad products, and control the corresponding pneumatic
components to eliminate the bad products, and finally collect
qualified products.
The software will open the sample alignment standard, the customer
on-site production personnel can control the alignment accuracy,
choose the most suitable accuracy standard for their own production
situation, so as to control the bad rate.
Inspection details
Our design scheme adopts 7 sets of high-pixel industrial cameras
and high-performance frequency flash sources for the comprehensive
defect detection of the appearance of internal plug products. The
whole set of detection equipment contains the material material
part, mechanical transmission part, visual electronic hardware and
detection system software.The whole machine equipment can be
independently arranged on the customer site, and the detection
speed is 150 / minute. The equipment can operate 7 * 24 hours
around the clock, and the unqualified products can be automatically
eliminated online.
| System parameters |
Dimension | Reference the drawing | Voltage | 220V 20A 50HZ |
Power | 5-6kw | Air | 0.5~0.8MPa clean air without oil |
Temperature | -20℃ ~ 60℃ | Humidity | Less than 50% |
Camera application instructions:
The top surface detection of the inner plug, the product is
connected into the detector conveyor down through the material
machine, and a set of industrial cameras is installed above the
product. With the application of visual light source, the image of
the top surface of the inner plug is collected for processing.
| Model | Number of camera | Inspection scope | Inspection content and Detection precision | Accuracy | Capacity |
KVIS-
SC07 | 1 set | Lip area | Black spot, stains (color different)≧0.2mm Flash , incomplete , Blockage≧0.5mm | 99.80% | 150 Pcs/mins |
| 99.80% |
| 1 set | Outside area | Black spot, stains (color different)≧0.2mm | 99.80% |
| 4 sets | Side area | Black spot, stains (color different)≧0.2mm | 99.80% |
| 1 set | Bottom area | Black spot, stains (color different)≧0.2mm | 99.80% |
Flash , incomplete , Blockage≧0.5mm | 99.80% |
Advantages of visual inspection
1)High detection accuracy and fast detection efficiency:CCD visual
inspection equipment uses machine control according to the system,
with small error and high detection rate.
2)Wide detection range to detect cosmetic defects and dimensional
measurements:The multi-station inspection method can accurately
measure the outline, specifications, appearance defects, product
aspect ratio and other performance parameters of the product to be
inspected at one time.
3)Improve product quality and error rates:Vision inspection
equipment is based on system control, which can distinguish good
products from bad products through automatic inspection technology,
and then automatically place them in different parts.
4)Save labor costs and enable high repetitive work:CCD visual
inspection can work stably for a long time, it is difficult for
human eyes to observe the same object for a long time, and machine
vision can perform measurement, analysis and recognition tasks for
a long time. And it can continue to work, with low requirements for
the natural environment of the application, in addition to saving
product costs, it also greatly improves productivity.
5)Improve company competitiveness and employee safety
factor:Non-contact detection, which does not cause any damage to
observers and observers, improves the reliability of the system.
Machine vision technology guarantees the ultimate human-machine
interaction technology, which ensures a better and safer workplace.
Company profile
