Organic fertilizer disc type powder ball granulator
Introduce:
Disc granulator is also called granulator, pellet machine,
pelletizer, mud pellet machine, spheronizer, etc. It is a kind of
granulating and pelletizing equipment with mature technology and a
wide range of applications. It can be applied to: fertilizer,
Chemical, pharmaceutical, food, handicraft and other industries
have different production requirements and equipment names in
different industries. In terms of production materials, users can
choose carbon steel and stainless steel according to different
requirements.
Process of organic fertilizer production line for disc granulator:
1. The disc granulator belongs to the processing technology of
pellets using centrifugal force. In the early stage, the livestock
and poultry manure is fermented in the fermentation tank with
appropriate auxiliary materials, and the pellets are made after the
fermentation is decomposed.
2. Crushing and mixing: The fermented and decomposed animal powder
organic fertilizer raw materials are crushed to make them reach the
appropriate particle size, and then transported to the horizontal
mixer for mixing, and then transported to the granulator to feed
the bin.
3. Feeding and granulation: the powdery raw materials are evenly
fed through the feeding bin, and fed into the disc of the disc
granulator at a uniform speed; according to the moisture condition
of the material, it is sprayed on the disc by the automatic
moisture shower of the disc granulator The surface of the material
in the medium makes the powder reach a reasonable humidity; the
powder uses the centrifugal force of the disk rotation and the
friction force of the disk to produce axial rolling. During the
rolling process, the powder particles are kneaded and squeezed to
form a relatively large moisture. Of organic fertilizer particles.
4. Drying and cooling: The processed moisture-rich particles are
conveyed to the organic fertilizer drum dryer by a belt conveyor,
and the heat energy blown from the hot blast stove is converted
during the tumbling process of the particles in the dryer to
achieve drying and granular organic fertilizer. After being dried
to a reasonable water content, it is conveyed to a cooler, where
the temperature is quickly reduced, and the cooled particles are
sent to a sieving machine to achieve particle classification.
5. Screening and coating: In the drum screening machine, the
qualified organic fertilizer particles are sent to the coating
machine through the conveyor for coating; the unqualified particles
are transported back to the crushing and mixing process before
being granulated.
6. Packing and warehousing: the coated particles are measured and
packaged by a fully automatic weighing and packaging scale, and
then warehousing.
7. Dust removal process: drying, cooling and workshop dust
disposal, using cyclone dust collector or water curtain wet dust
removal three-stage treatment, and emptying after reaching the
standard.
Advantages of disc granulation:
1. The disc granulator can directly observe the real-time situation
of granulation, the granulation process is abnormal and can be
adjusted at any time.
2. The particle size can be adjusted and the degree of freedom is
relatively large. This is because the size of the particles depends
on the inclination angle and rotation speed of the disc. The
Zhengzhou Tianci brand disc granulator can adjust the inclination
angle and rotation speed, so the particle size control range is
relatively wide.
3. The organic fertilizer production line of the disc granulator
has a short production process, an uncomplicated process structure,
and a relatively small investment in equipment, which is more
suitable for small and medium-sized enterprises.
Main technical parameters
| Model no. | ZL10 | ZL15 | ZL18 | ZL20 | ZL25 | ZL28 | ZL30 | ZL32 | ZL36 | ZL45 |
| Production(t/h) | 0.3-0.5 | 0.5-0.8 | 0.6-1.0 | 0.8-1.2 | 1.0-1.5 | 1.0-2.5 | 2.0-3.0 | 2.0-3.5 | 3.0-5.0 | 4.0-6.0 |
| Motor Power (kw) | 2.2 | 5.5 | 5.5 | 7.5 | 7.5 | 11 | 11 | 15 | 18.5 | 22 |
| Innerdiam(mm) | 1000 | 1500 | 1800 | 2000 | 2500 | 2800 | 3000 | 3200 | 3600 | 4500 |
| Side height(mm) | 250 | 300 | 300 | 350 | 350 | 400 | 450 | 500 | 550 | 600 |
| Volume(m³) | 0.4 | 1.1 | 1.4 | 1.8 | 2.5 | 3.3 | 3.9 | 4.3 | 5.5 | 6.5 |
| Rotation speed(r/min) | 2.2 | 5.5 | 5.5 | 7.5 | 7.5 | 11 | 11 | 15 | 18.5 | 22 |
The characteristics of the organic fertilizer disc powder
pelletizing machine:
1. The organic fertilizer disc granulator is made of carbon steel
plate by one-time molding, with high flatness, smoothness and
beautiful appearance.
2. The organic fertilizer disc granulator is made of standard
profiles, with excellent welders, strong and durable.
3. The organic fertilizer disc granulator uses a high-quality
reducer as the core of the equipment, which has stable performance,
no noise, low failure rate, and convenient refueling and
maintenance.
4. The organic fertilizer disc granulator adopts pure copper motor,
which is powerful, energy-saving and maintenance-free. Three
guarantees for one year.
5. For the organic fertilizer disc granulator, the angle can be
adjusted according to actual use requirements, and the size and
shape of the granulation can be controlled.
