Double Glazing Insulating Glass Production Line Jumbo size
3300*7000mm For Insulating glass processing
Main feature of Double Glazing Insulating glass Processing Line
●Germany Siemens PLC control system,touch screen interface
●Automatic identification of coated and Low-E glass
●3pair soft brushes can wash online and offline Low-E glass
●The washing machine adopts SS material and waterproof device
●Adjustable pressing board to keep the plate pressing surface
straight
● Connection mode of aviation plug
●Water tank with automatic temperature control and water washing
system
● Air heating system
●Air Fan automatic start and stop setting
●Noise reduction system
●Applicable to produce triple IG and shaped IG
●Online display of washing speed
●Intelligent intermittent work, saving energy
Options of Automatic Jumbo size double gas filling insulating glass
line
1.Pre-washing
2.Automatically accurate positioning for 3 or 4 side step IG
3.Automatic gas filling can set gas value and display the
processing of filling online with high gas concentration
1. What is the IG line ?
The types of the IG line are without filling argon and with filling
argon gas. There are also two special IG lines, air floating IG
line and super fast IG line (washing and pressing two IG units
together).
The IG line is calles insulating glass processing line, it includes
glass washing machine, spacer frame installation and glass pressing
machine. We normally have 2000*2500, 2500*3500, 2500*4000
,2500*4500 and 3300*7000 IG line.
2. What does our company do ?
LIJIANG GLASS is the manufacturer in Jinan city, China since 2012
year. We make the IG line, Insulating glass sealing robot, spacer
bending machine, butyl extruder machine desiccant filling machine
and so on, porviding machines for all over the world with after
sale service.
3. How to provide after-sales service ?
For India and the market aroud India, we have two Indian loal
engineers, they can provide service in time.
For South America market, we have one engineer there to provide
service.
For other market, we have the engineer team with 10 - 20 years
experience, they will go to foreign customers' factory to install
machine, train workers and provide after sale service in time.
Since the virus of the whole world, Our engineers are restricted to
many countries in the world. So we provice installation service and
trainning work online by Wechat, Whatsapp and so on. Once the world
has a better suitation, our engineer will go to check our machines
again.
4. How to package production line ?
One set of IG line normally needs two containers when shipping to
foreign country, 2 pieces of 40HQ containers.
Details of Automatic Insulating glass production line :
• Vertical Insulating glass production line has 7 sections:
01 transfer section;
02 washing machine;
03 discharge section;
04 inspection and installation section;
05 transfer section;
06 pressing and filling section;
07 discharge section.
• 01 transfer section
Coating detection mechanism, automatic detection of offline Low-e
film
• 02 washing machine
Main feature:
• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash
low-e glass
• New air knife uses aluminum profile (Duckbill Air Knife), the
size of the air outlet is adjusted by the aluminum profile duck
beak. This can reduce the number of adjusting screws, ensure that
each screw is not loose, and avoid the resonance of the air knife.
• The air knife can automatically adjust the width of the air knife
according to the thickness
• The operation box with washing speed display, can accurately
display washing speed (8-10m)
• Water tank automatic temperature control, water replenishing
system
• European silencer system
• Stainless steel material
• 03 discharge section
• Storage glass
• 04 inspection and installation section
The new structure of this section is changed to an inline beam
lifting structure (double beam). It is easy to inspect and wipe the
glass.
• 05 transfer section
• Automatic measurement of glass thickness. It can be used
according to actual needs when working.
• 06 pressing and filling section
Main feature:
• Ultra-long glass can be compressed by twice
• Adopts conveyor belt to transfer glass, use servo motor to press
glass
• The pressing plate can be opened for easy maintenance
• Pressing board with adjustable structure to guarantee
long-lasting service life
• 07 discharge section
• Storage glass
• Can be connected to sealing machine
Parameter of Vertical Automatic Insulating Glass Production Line
| Unit | LJBZ3370 |
| Voltage | | 380V50Hz3P |
| Total power | KW | 54.5 |
| Washing speed | m/min | 2-10 |
| Maximum working speed | m/min | 45 |
| Minimum glass size | mm | 450*280 |
| Maxmum glass size | mm | 3300*7000 3000*3000 (Double press) |
| Flat glass thickness | mm | 3-30 |
| Washing brushes | Pieces | 6 |
| Maximum thickness of insulating glass | mm | 80 |
| Total gas consumption | L/min | 1500 |
| Conveyer roll height | mm | 520 |
| Dimension (L*W*H) | mm | 47200*3500*4500 |
Electrical parameters
| NAME | ORIGIN | BRAND |
| PLC | Germany | SIEMENS |
| Low voltage electrical appliance | Germany | SIEMENS |
| Frequency converter | Germany | SIEMENS |
| Servo motor for step glass | Japan | FUJI |
| Photoelectric switch | Germany | SICK |
| Micro Switch | Taiwan | TEND |
| Button and indicator light | France | SCHNEIDER |
| Touch screen | Taiwan | WEINVIEW |
| Intermediate relay | Japan | OMRON |
| Brush motor | China | QINGHUA |
| Water pump | China | LINGXIAO |
| Guide | Taiwan | HIWIN |
| Pneumatic Components | Taiwan | AIRTAC |
Pictures of automatic insulating glass production line
Related Production of LIJIANG GLASS
Automatic Butyl Machine With CE Hot Melt Butyl Extruder Equipment
for insulating processing
Aotomatic Bulyl Extruder Machine with high quolity
Application
PLC control system,touch screen interface
Automatically adjust the amount of glue according to different
speeds
Automatically identify the width of aluminum bar,accordingly glue
nuzzle can adjust automatically.
Hydraulic systerm uses German components to ensurethat the glue is
even and full
Fast preheat,improve work efficiency
with preheating function
With exhaust and inflatable function,improve coating quality and
asve time for feeding glue
Quickly coating speed,can up to 47m/min
Squeeze pressure:10-18MPa
Temperature:110-140℃
Aluminumspacerwidth:6A-27A
Speed:5-47m/min
Diameter of butyl cylinder:200mm
Air supply:0.4㎡/min
Air pressure:＞0.6Mpa
Total power:380V,5.7KW,50HZ
Dimension:2800*700*900mm
Weight:650kg
Tech parameters of Automatic hot melt Extruder Machine
| Squeeze pressure | 10-18MPa |
| Temperature | 110~140℃ |
| Glue thickness | 0.3-0.5mm |
| Glue width | 3.5mm |
| Aluminum spacer width | 5.5-26.5mm |
| Speed | 0-47m/min |
| Diameter of butyl cylinder | 200mm |
| Air supply | 0.4m³/min |
| Air pressure | ≥0.6MPa |
| Total power | 380V, 5.7KW,50HZ |
| Dimension | 2800×700×900mm(L×W×H) |
| weight | 750kg |
Equipment details of Automatic Butyl Extruder Insulating Glass machine
Germany Siemens parts
Butyl extruder machine Adopt German brand Siemens PLC, stable
performance.
KINCO Touch Screen
Use toubh screen operation ,simple trial,Clear interface, Simple
operation, Smart touch screen,Updated programming.
Germany HAVE Valve
High speed butyl extruder machine Adopt Germany’s Harvey valve,
more stable performance.
Alarm system
Adopt Automatically alarm system, reminding adding butyl.
Glue cylinder
The rubber cylinder adopt the pull-up structure, which is
convenient for changing butyl.
Germany Maximator Cylinder
Super charging system adopts famous pneumatic and hydraulic
cylinder, control the pressure of outlet oil strongly.
Adjust the glue putput automatically according to the speed change
The height adjustment of beam is convenient,effective to solve the
provlem of white line
Other product of LIJIANG GLASS
Spacer Bending Machine With Aluminum Bars And Warm Bars
Application
The full automatic spacer bending machine is used for making frames
( or other materials) for insulating glass, which replaces the
traditional fabrication technology. The Automatic Spacer Bending
Machine With Aluminum Bars And Warm Bars can make a variety of
convex polygonal aluminum frames by one aluminum strip in one time.
The bending machine is available to bend aluminum bars, stainless
steel bars, warm bars and thermex and so on. Also on the bending
mahcine, also contains printing code , printing label , drilling
holes and USB, machine hand for support big frame
Equipment details
- Adopt Siemens PLC control system, touch screen interface
- Japan FUJI CNC servo control system
- Four spacer size storage units
- Aluminum spacers are available in different sizes and sizes
- Automatically cut and feed aluminum spacers
- Bend shaped spacer frames continuously
- Automatically avoid the connecting corner while bending and cutting
- The special machine hand device is used to bend big spacer frame
- Heavy duty connectors is convenience and safety for installation
and debugging
- Taiwan Airtac Magnetic valve; German Siemens PLC control system;
Japan Fuji servo control system.
- Spare parts of all machine have ID codes.
- Precise bending effect, corner error less than 0.1mm.
Leading Technology
- Spacer printing code function (Optional)
- Automatic drill gas filling hole (Optional)
- Printing label sticker function (Optional)
- USB input function, read the excel format file directly etc (Optional)
- Connect to ERP system (Optional)
- Can bend aluminum spacer ,Technoform, Alupro, Thermix, warm spacer
(Swisspacer) and stainless steel ( Optional) and so on.
- We have the special soft system which could avoid the 120mm to
reduce waste. For example, if the length of the gusset is 60mm,
when the program calculates the right angle, there is a gusset.
When you start to bend the rectangular frame, you need firstly
transport 120mm, then cut 120mm, and then step on the pedal to bend
frame, so you will waste the 120mm.
Technical data
| Max.bending size | 2000mm*2000mm (2500mm*2500mm) |
| Min.bending size | 250mm*200mm |
| Aluminum spacer width | 5.5-27mm |
| Dimensional error | ±0.5mm |
| Angle error | ±1º |
| Processing speed | ≤26s |
| Air supply | ≥0.65MPa |
| Total power | AC220/380V 50Hz 2.5KW |
| Dimension | 10500mm*2200mm*2600mm |
Electrical parameters
| NAME | BRAND | NAME | BRAND |
| PLC | GERMAN SIEMENS | Triplet | Taiwan AIRTAC |
| Low voltage electrical apparatus | GERMAN SIEMENS | Cylinder | Taiwan AIRTAC |
| Servo motor | JAPAN FUJI | Solenoid valve | Taiwan AIRTAC |
| Servo driver | JAPAN FUJI | Switch power | Taiwan TEND |
| Relay | JAPAN OMRON | TOUCH SCREEN | Taiwan WEINVIEW |
| Sensor | KOREA AUTONICS | GUIDE | Taiwan TBI |
Vertical Auto Industry Flat Glass Washing and Cleaning Machine
1. Overview of Auto Vertical Glass Washing and drying Machine
Auto Industry Flat glass washing machine is used for glass washing
for processing Double glazing glass.Auto vertical washing and cleaning machine can complete the following functions: pre-cleaning,
cleaning and drying of flat glass and low-e glass.It is in the
production of slot aluminum insulating glass. Glass washing machine
has the advantages of small occupation area, high efficiency,
reliable performance and convenient maintenance.
2.Advantage of glass washiing machine
•Using 3Pair of soft brushes with 0.1mm soft hair, can wash low-e
glass
•Pre-washing (Optional)
•The air knife can automatically adjust the width of the air knife
according to the thickness
•New air knife uses aluminum profile (Duckbill Air Knife), the size
of the air outlet is adjusted by the aluminum profile duck beak.
This can reduce the number of adjusting screws, ensure that each
screw is not loose, and avoid the resonance of the air knife.
•European silencer system
•The operation box with washing speed display, can accurately
display washing speed (8-10m) •Water tank automatic temperature
control, water replenishing system
•Stainless steel material
3.Main feature of vertical glass washing machine
- Automatic vertical cleaning machine adopts Siemens control system,
which can freely adjust the cleaning speed of cleaning machine.
- Vertical Automatic washing machine can Wash online and offline
low-e glass, automatically recognizes Low-e film
- Vertical Automatic washing machine Using 6 pieces of soft brushes
- The pre-cleaning section adopts stepless frequency conversion speed
regulation, and the glass can run smoothly at the right speed.
- Water tank automatic temperature control, water replenishing system
Cleaning and water tanks are made of stainless steel and corrosion
resistant materials, and the transfer rollers are acid and alkali
resistant rubber rollers, which are automatically adjusted
according to the glass thickness.
- 304 stainless steel materials
- Automatic vertical washing machine Using intelligent intermittent
energy-saving working methods
- Automatic vertical washing machine adopt European silencer system
- The air knife can automatically adjust the width of the air knife
according to the thickness
- Automatic vertical washing machine Adopt variable frequency fan,
energy efficient, good cleaning effect
- Hierarchical type washing system
4. Tech Parameters of Vertical Glass cleaning and Drying Machine
| Power supply | Voltage(V) | 380 |
| Frequency (Hz) | 50 |
| Main power | kW | ≈35 |
| Washing speed | m/min | 1~7 |
| Max high speed | m/min | 10 |
| Min glass size | mm | 450×280 |
| Max glass size | mm | 2500×4000 |
| Glass thickness | mm | 3~15 |
| Roller height | mm | 500±20 |
| Total weight | kg | ≈3500 |
5. Detail of AutomaticGlass Washing Machine
Introduction of LIJIANG GLASS
2230 IG Automatic Line Double Glazing Glass Processing Machine
APPLICATION
The double glazing glass processing line ( with gas filling)
consists of four sections, transfer section, washing section,
inspection section and pressing section (Totally 7 parts). It uses
advanced technology to make high-quality and variety DGU
automatically, such as double glass, triple glass, Low-e glass,
shaped glass and stepped glass. Whats' more, a new IG line which
can fill two pieces of double glass at the same time.
| Model | Min size | Max size | Low-e glass | Step glass | Triple glass | Filling gas (G) |
| LJBZ1825 | 300*500 | 1800*2500 | √ | √ | √ | √ |
| LJBZ2025 | 300*500 | 2000*2500 | √ | √ | √ | √ |
| LJBZ2230 | 300*500 | 2200*3000 | √ | √ | √ | √ |
| LJBZ2530 | 300*500 | 2500*3500 | √ | √ | √ | √ |
The low-e glass / Step glass / Triple glass / Shaped glass /
Filling gas functions are optional. And The size of LJBZ2535G IG
line with filling gas can fill gas into the max glass of
2500*3200mm, not 2500*3500mm.
Parameter Datas
1. Production name :Insulating glass processing line with press
panel and filling gas
2. Model : LJBZ2535G
3. Origin place : JINAN , CHINA
4. Glass thickness : 3 - 15mm
5. Insulating glass thickness : 60mm
6. Glass washing speed : 2 - 10m/min
7. Glass conveyor speed : 48m/min
8. Washing brushes : 3 pairs of soft brushes
9. Materials of washing machine : Stainless steel
10. Function : Making DGU/Step glass/ Shape glass/ Triple glass/
Filling argon gas
11. Max glass size : 2500*3500mm
12. Max glass size for filling gas : 2500*3200mm
13. Warranty : 12 months
14. Color : Blue ( Bright white), many colors can be customerized
15. Length : 23.5m
16. Direction: Right to left
17. Shaped glass: One side must be straight
18. Min glass size: 450*280mm
19. Height (Rollers to ground): 520mm
20. Step glass : Small glass is inside or outside
MAIN FEATURES
- SIEMENS and OMRON control system, keep stable performance
- PLC control system, touch screen interface
- Servo control system, modular function, superposition function
- Two pieces of IGU can be made and filled with argon gas in one
time(Optional)
- Min & Max glass sizes can be optional
- Automatic detect low-e glass
- The air knife can automatically adjust the width of the air knife
according to glass thickness
- Hierarchical type washing system with single air knife
- Water tank automatic temperature control, water replenishing system
- European silencer system & stainless steel material
- Ultra-long IGU can be compressed in the second time
- The machine adopts servo torque compression
- The pressure plate with adjustable flat and no deformation, can
guarantee long-lasting, high-precision table
- Equipped with a precisely adjustable front platen mechanism
- The system can diagnose fault information
- The press plate can be opened to 400mm width for easy maintenance
- Applicable to produce stepped IG, triple IG and shaped IG
- Automatically filling argon gas within the plate with high,
synchronous compressing glasses, to maximize the gas retention rate
- When filling shaped IG, inflatable front side of the rectangular
size required 450mm (length), 280mm (high)
- Standard filling gas is argon gas
