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15m/min Insulating Glass Production Line Washing Machine For Window And Doors

    Buy cheap 15m/min Insulating Glass Production Line Washing Machine For Window And Doors from wholesalers
     
    Buy cheap 15m/min Insulating Glass Production Line Washing Machine For Window And Doors from wholesalers
    • Buy cheap 15m/min Insulating Glass Production Line Washing Machine For Window And Doors from wholesalers
    • Buy cheap 15m/min Insulating Glass Production Line Washing Machine For Window And Doors from wholesalers
    • Buy cheap 15m/min Insulating Glass Production Line Washing Machine For Window And Doors from wholesalers
    • Buy cheap 15m/min Insulating Glass Production Line Washing Machine For Window And Doors from wholesalers
    • Buy cheap 15m/min Insulating Glass Production Line Washing Machine For Window And Doors from wholesalers

    15m/min Insulating Glass Production Line Washing Machine For Window And Doors

    Ask Lasest Price
    Brand Name : LIJIANG
    Model Number : LJBZ2545Q
    Certification : CE & ISO9000
    Price : Glass Deep-processing
    Payment Terms : L/C, D/A, D/P, T/T, Western Union, MoneyGram
    Supply Ability : Glass Deep-processing
    Delivery Time : 5-8 working days
    • Product Details
    • Company Profile

    15m/min Insulating Glass Production Line Washing Machine For Window And Doors

    Automatic Vertical Insulating Glass Production Line
    Product Description

    Advantages & Features

    1, Loading part

    To Avoid the low-e Glass put inverse side and Leave wheel marks or scratch low-e Coating We use coating inspection -metal film conductive (other company use Photoelectric detection, hard to recognize for higher transparent film coating)

    (Nylon and Polyurethane + metal column

    2, Washing and Drying part

    * Three pairs soft brushes can wash low-e glass and normal glass , the diameter is less than 0.1mm.

    * Materials are stainless steel.

    * Wind knife is float design , it always keep the right and suitable distance 3mm between the glass surface and wind knife (Same like LISEC structure(Remark: 3mm is the best drying distance)

    There is a universal joint device.When the glass thickness was changed, the air knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass film due to the change of the glass thickness.

    * The front and back side squeeze-wheel are all actively move and convey. No mater the glass size is big/ small/thick/thin (8mm) , it all guarantee the glass pass through smoothly.(Same like LISEC)

    3, Detecting part

    4, Assembly part

    Built-in beam lifting structure (double beams)Convenient for detect and wipe the glass

    5, Gas filling and pressing part

    1, Thickness measurement: the cylinder drives the electronic ruler to measure the glass thickness and aluminum frame width, to provide parameters for inflation and servo pressing

    2, Synchronous belt beam moving :synchronous belt beam will move according to the glass thickness and aluminum frame width to ensure that the inflation hole has been between the first and second glass aluminum frame to inflate the gap (value come from DC push rod and electronic ruler)

    3, Input the argon gas concentration into touch screen according to customer required

    4, Display Function : touch screen will display whole argon gas filling processing , you will know very clear how much already argon gas filed inside

    E, GAS filling from bottom

    ( Old type)

    The pressing part was divide into 4 parts (per 800mm), when the small size glass(less than 800mm) pass through the pressing and gas filling section ,only one part work.

    If more than 800mm but less than 1600mm,it will two parts work, no need the whole press and gas filling section work. it can save the argon glass.

    F, Side seal way is following sealing(new type)

    (machine side have one oxygen sensor with 7-8 detect points.

    G Adjustable Pressing Parts

    1, There have stress after welding in the Pressing frame ,So out-of -shape problems is inescapable after using some time(machine can not press DGU properly, evenly and tightly )

    For this uneven inescapable issue, here are our solution

    • we all do the aging treatment , it’s the stress-remove by vibration failure device.The important is We design the 74 points on the backbord, if there have any out-of shape problems we can adjust easily at any time.

    2, Lead screw pressing

    H Air-support conveyors (optional function)

    Guarantee the DGU inside clean without wheels marks

    After washing and before pressing are all air support

    I Electricity components

    We are using Germany simens/ japan yaskava

    The coating inspection
    To avoid the Low-E glass or Coated glass put inverse side and Leave wheel marks or scratch low-e Coating, Jinan LIJIANG Glass uses coating inspection -metal film conductive. (others suppliers from China, usually use the photoelectric detection, and it's actually little hard to recognize for higher transparent)

    The pressing box uses the high precision servo motor.
    The servo motor could be accurately calculated the thickness of the Insulated glass and aluminum spacer. Compared with traditional hydraulic station. And also, it could guarantee the precise working pressure and protect the glass from damage, at the same time increasing the working speed.

    It uses six soft (Low-E Glass) brushes with the 0.1mm diameter only.
    It has 6 brushes which are all soft brush, could wash and dry more difference types and sizes ofr low-e glass, flat glass, tempered glass and so on. It has a diameter of less than 0.1mm bristles, never damage glass, especially for low-e glass cleaning.

    The whole washing machine all uses #304 stainless steel materials
    The whole washing and drying section adopt #304 stainless steel materials, including the plate and interior spare parts. The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and service life is much longer than other suplliers.

    Air floating technology - Optional
    The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big and thick glass pass through smoothly. The equipment adopts the new air – floating technology uses air to support glass and transfer glass. When glass is washed clearly from the washing machine, using air to transport the glass, it won't be contaminated. Ensure that the produced insulating glass is of the highest quality.

    The first one to use adjustable points to ensure that the platen will never deform.
    The whole equipment adopts CNC technology into the pressing board. It was designed the adjustable points inside the pressing board to keep the backplate straight all the time. In China, except LIJIANG, no more others suppliers could guarantee that the pressing board will remain vertical andstraight all the time after used over 10 or 20 years.
    Main Technical Parameter
    Item.
    Spec.
    Max. glass size
    2500mm*3500mm
    Min. glass size
    280mm*400mm
    Glass thickness
    3-15mm
    Insulating glass thickness
    50mm / 60mm
    Glass washing speed
    2-10m/min
    Glass conveyor speed
    45m/min
    Washing brushes
    3 pairs
    Water supply
    Water consumption:0.5t/h conductivity:40μs/cm
    Air supply
    Flow: 0.8m/min
    Air pressure
    ≥0.8MPa
    Total power
    3P 380V 50HZ 40KW
    Dimension
    23500*3500*3700mm
    Name
    Brand
    Servo motor
    Germany Simens
    Servo driver
    Germany Simens
    Servo motor
    Germany Simens
    Servo motor
    Germany Simens
    PLC
    Germany Simens
    Low voltage component
    Germany Simens
    Frequency converter
    Germany Simens
    Switching power supply
    Taiwan MW
    Optoelectronic switch
    Korea Autonics
    Pneumatic component
    Taiwan Airtac
    Pneumatic component
    Taiwan Airtac
    Touch screen
    Taiwan Review
    Travel switch
    Taiwan (TEND)
    Relay
    Japan Omron
    Button and indicator light
    French Schneider

    Aluminum Spacer bending machine

    l 1*1m spacer frame was bend around 17s.

    The error of spacer frame angle is within 0.1mm.

    l Can bend aluminum spacer /technoform /Alupro /thermix/

    l Spacer automatically connect and cut.

    l Machine automatically stop when the spacer use up.

    l Support continuous bending , automatically avoid spacer connection while bending and cutting

    l Automatically connect the spacer -connector

    l Remote control function

    l USB input function ,it can read the excel data directly

    l Spare parts of all machine have ID code ,convenient for after-sale service

    l Heavy duty connectors ,convenience and safety for installation and debugging

    l Magnetic valve use Taiwan Airtac

    l German Siemens plc control systerm

    l Japan Fuji servo control system

    l 12 storage spacer units (option)

    l Swisspacer/ Stainless Steel /Allmetal Stainless Steel /option)

    (Stainless steel and warm edge spacer can not exist at one time )

    l Drill hole for gas filling(option)

    l Spacer inkjet printing ,various color is available for company logo or production date(option)

    l Laber printing (option)

    l Scanner scan two-dimension code ,bar code (option)

    l Separate Pressing Wheel for arc frame, more accurate than the bending tool

    Especially for Hexagon and Octagon frame (optional )

    l ERP (optional)

    Remark : Bending tool

    *For rectangle frame there have three size (6A/9A/12A)was complimentary

    Other size need pay extra 42$/per size

    * For Circle ,Hexagon and Octagon frame , 300$/per size

    Main technical parameter

    Max.bending size 2000*2000mm
    Min.bending size 250*200mm
    Aluminum spacer width 6-27A
    Arc Radius 60°-150°
    6A-16A
    Dimensional error: ≤±0.5mm
    Angle error ≤±1º
    1m*1m aluminum spacer 17s
    Air supply ≥0.65MPa
    Total power AC220/380V 50Hz 2.5KW
    Dimension 10500mm*2200mm*2600mm

    Spacer Bending machine main components

    NAME BRAND
    PLC GERMAN SIEMENS
    Low voltage electrical apparatus GERMAN SIEMENS
    Servo motor GERMAN SIEMENS
    Servo driver GERMAN SIEMENS
    Relay JAPAN OMRON
    Triplet Taiwan AIRTAC
    Cylinder Taiwan AIRTAC
    TOUCH SCREEN Taiwan WEINVIEW
    Switch power Taiwan TEND
    GUIDE Taiwan TBI
    Solenoid valve Taiwan AIRTAC
    Sensor KOREA AUTONICS

    Sealing robot

    ² Application

    LJTJ2535/LJTJ2025 is the latest automatic vertical insulating glass sealing robot. It is used to coat double glazed glass through mixing the A component and B component together according to a certain percentage. Applied to double/triple/shaped and stepped glasses (Optional) with stable performance and easy operation.

    1, Mechanical head is placed in front

    Achieve the real connection with IG line when doing stepped glass.

    2, Storage Function

    It can store three pieces of insulating glasses on the three belts ( less than 1.8m.), it need 2 more sets servo motors, control systems.

    3, Eight Servos

    The robot uses eight YASKAWA servos, four of them control transmission parts, in the another four servos, they control sucker, lifting, driving and Forward & backward movement and rotating.

    Single Glue System

    Equipped with single A component and single B component.

    Double Glue Systems(option )

    Equipped with two sets of A components and two sets of B components, which can be used for two kinds of sealants, such as silicone rubber, polysulfide rubber and silicone structural adhesive.

    Double /triple Shaped / stepped glass Function (Optional)

    With the development of updating technology, the sealing robot can coat eight shaped glasses according to the glass market.(but it’s optional function , before order this function should confirm manufacturer)

    Electric proportional valve: the rubber nozzle fit the glass gap is more perfect and stable.

    Pump A &Pump B

    Use Taiwan-Airtac

    The glass edge and corner is full without air bubbles, smooth surface, no need to pare the corner

    Synchronous belt transmission

    to make the glass being transferred smoothly with accurate positioning

    Electric and compressed air switch valve: Ensure electrical automatic switch, stable performance and uniform coating.

    About Us
    The Brief Information
    Founded in 2009, Kation-International Group specializes in R&D, production and sales of Insulating glass machinery and related auxiliary equipment for the glass deep processing industry and the door and window construction industry, which is the international group company including the Jinan LIJIANG Automatic Equipment Co,.Ltd. to producing the automatic insulating glass production line, and including the Jinan Kation International Trading Co,.Ltd. to export the automatic insulating glass processing machine around the world. Has the professional processing basis of insulating glass machinery, aluminum-plastic windows & doors machinery and the related auxiliary materials, etc. In this way, we provide the most comprehensive glass processing solution and windows & doors solution for domestic and foreign customers well. Until 2021, we exported glass machines and materials to America, South America, Europe, the Middle East, India and so on,nearly 30 countries and regions. We have established a perfect international business relationship with 10+ powerful agents and made an endeavor together to build a famous international brand to the world. Kation-International Group, with craftsmanship, profession and honesty, wins the future with you together!
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