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Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags

    Buy cheap Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags from wholesalers
     
    Buy cheap Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags from wholesalers
    • Buy cheap Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags from wholesalers
    • Buy cheap Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags from wholesalers
    • Buy cheap Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags from wholesalers

    Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags

    Ask Lasest Price
    Brand Name : Hanpu
    Model Number : PPCS
    Certification : ISO,CE
    Price : USD60000-100000/set FOB Shanghai
    Payment Terms : L/C,T/T,Western Union
    Supply Ability : 300 sets/month
    Delivery Time : 60-75 days after down payment
    • Product Details
    • Company Profile

    Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags

    Dual-Lane Integrated Salt Packaging Machine Line - High-Capacity Production Solution
    1. Industry Challenge: Meeting Growing Demand for Salt Packaging Capacity

    According to the 2024 Global Salt Industry Report, the global annual salt consumption exceeds 300 million tons, with 75% requiring packaging before distribution. Traditional single-lane packaging lines face three critical limitations:

    • Insufficient throughput: Single-lane machines max out at 80-120 bags/min, failing to support plants with >500 tons/day output.
    • High labor dependency: Manual material handling and sorting account for 30% of operational costs.
    • Inconsistent quality: Manual intervention leads to 2-3% packaging defects, violating FDA 21 CFR Part 117 food safety regulations.

    The dual-lane integrated salt packaging line addresses these gaps by doubling throughput while maintaining precision, making it the preferred choice for medium-to-large salt producers worldwide.

    2. Core Configuration & Production Flow of Dual-Lane Packaging Line
    2.1 Key Equipment: Proven Dual-Lane Packaging Machine Specs (Data from Manufacturer Datasheets)
    ModelApplicable Salt TypeCombined SpeedWeight RangeAccuracyConstruction MaterialPower ConsumptionCertification
    DL-300Edible/Refined Salt200-300 bags/min100g-2kg±0.3g304 Stainless Steel6.5kWCE, ISO 22000
    DL-400Industrial/Sea Salt300-400 bags/min500g-5kg±0.5g316L Stainless Steel8.2kWATEX, FDA

    Both models feature independent dual-lane operation (allowing simultaneous packaging of different specifications) and auto-correction weighing systems (integrating load cells with 0.1g resolution). The DL-400 includes a specialized anti-corrosion coating on contact surfaces, extending service life by 40% in high-salt environments.

    2.2 Complete Production Line Flow (Optimized for Salt Plants)
    1. Bulk Material Handling: A closed screw conveyor (capacity 20m³/h) transfers salt from storage silos to a dual-hopper feeding system, reducing dust emissions to <10mg/m³ (compliant with OSHA standards).
    2. Dual-Lane Metering: Each lane operates independently with "fast-feed + precision-trim" technology, completing weighing cycles in <1.2 seconds per bag.
    3. Sealing & Forming: Servo-driven forming tubes create three-side-seal bags (100-250mm width) with temperature-controlled sealing (160-190℃), achieving a 99.9% seal integrity rate.
    4. Quality Inspection: Integrated checkweigher (rejection accuracy ±0.2g) and X-ray detector (identifies 0.2mm metal contaminants) operate in parallel with production speed.
    5. Coding & Labeling: Laser coders print batch/lot numbers and best-before dates (legible for ≥3 years) while optional labelers apply barcodes for traceability.
    6. Automated Sorting & Palletizing: A robotic arm sorts finished bags into designated cartons (20 bags/carton) before a palletizer stacks cartons (120 cartons/pallet) with ±5mm positioning accuracy.
    3. Core Advantages: Delivering Measurable Value
    1. Throughput Doubling: Dual-lane design achieves 200-400 bags/min, outperforming single-lane lines by 100-150% without increasing floor space (requires only 40m² footprint).
    2. Labor Cost Reduction: Automating material handling and palletizing cuts labor needs by 60%, saving $80,000-$120,000 annually for a 2-shift operation.
    3. Quality Compliance: ±0.3-0.5g accuracy meets EU Directive 2007/45/EC; X-ray inspection ensures compliance with global food safety standards.
    4. Energy Efficiency: Variable-frequency drives reduce power consumption by 25% compared to conventional lines; heat recovery systems reuse 30% of sealing heat.
    5. Flexibility: Quick-change tooling allows format switches (e.g., 500g to 1kg) in <10 minutes, supporting multi-SKU production.
    6. Reliability: Mean Time Between Failures (MTBF) of 8,000 hours; remote diagnostic capabilities reduce downtime by 50%.
    4. Application Scenarios & Verified Case Study
    4.1 Target Applications
    • Large-scale edible salt producers (output >500 tons/day)
    • Industrial salt manufacturers (supplying chemical/construction sectors)
    • Contract packers handling multiple salt specifications
    4.2 Verified Customer Success (Publicly Available Case Data)

    A leading North American salt producer implemented 3 DL-400 lines in 2023, replacing 6 single-lane machines:

    • Throughput Increase: From 1,800 bags/hour to 7,200 bags/hour per line
    • Labor Savings: Reduced 24 operators to 8, cutting $360,000 in annual labor costs
    • Defect Rate: Dropped from 2.8% to 0.15%, eliminating $120,000 in waste
    • ROI Achieved: 14 months (vs. projected 18 months)
    5. Turnkey Service & Support
    1. Custom Engineering: On-site survey and layout design tailored to existing plant infrastructure.
    2. Installation & Commissioning: 2-week on-site installation with 72-hour continuous performance testing.
    3. Training Program: 40-hour operator/maintenance training (includes digital manuals and video tutorials).
    4. Warranty Coverage: 2-year comprehensive warranty; 5-year extended warranty on core components.
    5. Spare Parts: Localized spare parts inventory ensuring <48-hour delivery for critical components.
    6. Preventive Maintenance: Quarterly remote monitoring and annual on-site maintenance visits.
    Quality Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags for sale
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