Q235B Arc Welding Boiler Shell Membrane For Sugar Mill Factory

Q235B Arc Welding Membrane Water Wall For Application Of Boiler Furnace

Product Description of Membrane Water Wall

The main function of water wall panels in boiler is to absorb the heat generated by high temperature flame or flue and to generate steam or hot water in tubes, hence to reduce the temperature in the chamber.

We are manufacturing and supplying a comprehensive range of Waterwall Panels. The tubes offered by us are known to withstand a great internal pressure as a continual strip of fin material is wound spirally on the tube. These tubes are known to provide heat uniformly that result in an increased heat output.

Membrane water wall is an air-tight structure consisting of pipes and fins.The advantages are less air leakage in furnace; can use pipe-laying wall, less load on steel structure and lower cost of boiler; easy to use suspension structure and improve thermal expansion system, suitable for large-scale mechanized production, high assembly rate, low heat storage capacity and shorten star-up and shutdown time. The disadvantage is that the manufacturing process is complex. Membrane water wall is often used in large capacity, high temperature and high pressure boilers.

According to the different manufacturing process, the membrane water wall can be divided into three types(see Fig. 1):1.rolled fin tubes are welded in rows, with less welding workload, but the fin tubes are expensive. 2.bare tube and fin(flat steel) are welded in rows, which has low material cost and can easily meet the requirements of various pitches, but flat steel requires high precision and finishing equipment.3.Bare tube fusion welding,the fins between tubes are formed by filling the welding wire, mostly used for the small pitch between the tubes. The pitch between tubes of membrane water wall is related to factors such as boiler pressure and furnace heat load, usually s/d is 1.2-1.5.

Materials for water wall panels
20# Steel, SA192, SA 106B, 15CrMoVG, 12Cr1MoV

Standards
ASME Code standard, GB Standard

Quality inspection
MT, RT, Hydraulic test

Specification

The main function of water wall panels in boiler is to absorb the heat generated by high temperature flame or flue and to generate steam or hot water in tubes, hence to reduce the temperature in the chamber .

• Membrane boiler water wall panel: spot welds many rolled finned tubes into a sealed combined heating surface, which improves the airtightness of the furnace and reduces air leakage.
• Studded water wall tubing: welds pins of 20 to 25 mm in length and 6 to 12 mm in diameter on the water wall tube, and then applies a chrome ore refractory plastic to reduce the water wall panel’s heat absorption, and increase the temperature in the combustion zone. It is appropriate for situations where it is difficult to set fire to the fuel, as well as specific slag tapping furnaces.
• Plain tube boiler water wall panel: composed of a whole row of seamless steel pipes, the simplest structure.
• Wall-attached boiler water wall tubing: embedded in the inner wall of the furnace wall, single-sided heat absorption.
• Double-sided heated water wall panel: installed in the middle of the large boiler furnace, which is divided into two parts that are independent of each other, and both sides are heated.

Hua Dong Boiler Co., Ltd. is a high-tech enterprise specialized in manufacturing boilers. Established in early 1985s, has two manufacturing bases, this company covers 400,000㎡ with fixed assets amounting to USD 110,000,000. There are 1100 employees including 150 technicians and 600 coded welders. Hua Dong holds the manufacturing licenses for Grade A boilers and Grade A1&A2 pressure vessels issued by Chinese General Administration of Quality Supervision, Inspection and Quarantine; also it holds the "S" and "U" "NB" stamps issued by American Society of Mechanical Engineers; meanwhile, this Company has passed the certification of ISO9001, SO3834, EN12952 Quality Management System.

"Hua Dong" boilers include Utility Boiler, HRSG Boiler, coal-fired , oil(gas) -fired, coal-water-slurry-fired and garbage-fired steam/hot water boilers, organic heat carrier boilers, etc., and Boiler spare parts (Economizer, Finned tube, Header, Steam drum, Superheater, Water wall panel, Air preheater, Cyclone separator, etc., which are widely used in power generation, heat supply, chemical engineering, textile, food, paper, road building, plastic, rubber and wood working industries. "HD" boilers are honored as "Famous Production in Jiangsu Province", " Jiangsu High-Tech Product" and "Jiangsu Energy-Saving Product". "HD" brand is a "Famous Brand in Jiangsu Province". We are a qualified supplier for the top three boiler manufacturers in China(Harbin Boiler Co., Ltd., Dong Fang Boiler Group Co., Ltd., Shanghai Boiler Works Ltd.,). So far, Hua Dong Boilers have served 10000 customers, which sell well all over China and are exported to USA, Australia, Russia, Kazakhstan, India, Indonesia, South Africa, Brazil, and Southeast Asia.

We strive to manufacture "Safe, Efficient, Energy-Saving and Environment-Friendly" boilers, provide new-type products in excellent quality, serve users sincerely to their satisfaction, and be a top supplier of boilers in China.

Declaration

Zhangjiagang Hua Dong Boiler Co.,Ltd has no subsidiaries. 

Packaging & Shipping

Company Business

Our products have been wildly used in power plants and large international companies overseas.