TVR Thermal Vapor Recompression Evaporation In Starch Beverage Field

Factory Price Thermal Vapor Recompression (TVR) Evaporation in starch, beverage field

Thermal Vapor Recompression Evaporators

thermal vapor recompression (TVR) evaporators use a thermocompressor to reduce the steam required per pound of evaporation—ultimately reducing energy consumption and saving costs.

TVR EVAPORATORS

TVR evaporators use Thermal Vapour Recompression to recompress a portion of the vapour from the vapour separator and mix it with the steam to heat the first stage.

Process for TVR evaporator

Thermal Vapour Recompression (TVR) normally takes place across one or more stages by utilizing medium or high pressure steam in an ejector which recycle a portion of the vapour from the vapour separator and mixing it with the steam. This mixture is used for heating of the first evaporation stage.

The steam consumption for a TVR evaporator will vary between approx. 0.3 - 0.07 kg steam per kg water evaporation depending on the number of stages over which the recompression takes place.

This design provides for less costly machinery than straight steam heated designs but requires motive steam pressure.

APPLICATION

The Evaporator Falling Film TVR provides a fully automatic and continuous evaporation system. The Evaporator Falling Film TVR is suitable for the production of the complete range of products. The system is customer specific designed, and therefore available for a wide range of product compositions and capacities.

FAQ

What is the difference between an MVR and TVR evaporator?

MVR is a Mechanical Vapor Recompression system, energy source is Power/Electricity, very low energy consumption

TVR is a Thermal Vapor Recompression system- energy source is steam, energy consumption dependent on number of stages (calandrias) of evaporation.

Why use a Falling Film evaporator?

The falling film evaporator is a gentle way to remove water in a very energy efficient way. Small footprint for high evaporation.

How high can you go in total solids?

This is very dependent on type of product, all products must be individually considered, mostly the stickiness and viscosity will determine the total solids.

Does viscosity have an impact on the possibility to use an evaporator?

Yes, the viscosity is a very critical factor for a good evaporation, the product must be pumpable.

What kind of products can you run on a falling film evaporator?

Almost all pumpable liquids and soluble products can be run on a falling film evaporator.

Working principle drawing

Our production facility

Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the Huangqiao Industrial Zone of Taixing, covering an area of 300 acres. The companies involved are in the industry of new material, new energy, medicine, chemical, environmental protection, food, and beverage, etc.

The company has a national functional office and facilities as a scientific research bureau. The research center now has 5 doctor tutors, 8 professional engineers, 11 senior engineers, 42 engineers and 68 assistant engineers making it a leading specialized research bureau.

The company has various kinds of general (special) machinery devices including 480 sets and are the most developed working devices in the world such as: Toshiba CNC boring and milling machine imported from Japan, German Schiess CNC turning processing center, CNC fine plasma cutting machine imported from Germany, Laser cutting machine, CNC folding machine, CNC wire cutting and CNC shearing machine, etc.

The company's main projects include but are not limited to: MVR evaporation system, powder washing salt and vacuum salt production project, oil tank sludge cleaning project, landfill leachate treatment project, plant/animal oil processing production line, urban wastewater treatment project, various wastewater treatment projects, and CBD oil extraction production line. Technical support and transfer of API product technology package. The main products are centrifuge series, multi-effect and MVR evaporation and crystallization equipment, laser welding heat transfer board, lithium battery material mixing equipment, pressure vessel and titanium, zirconium, nickel, and other non-standard special equipment.

The company's sales network throughout the whole world, with a domestic sales market share of 50%, and exported to the United States, Canada, Germany, Spain, France, Switzerland, Sweden, Denmark, Australia, Brazil, Argentina, Chile, Colombia, Russia, Ukraine, Poland, Uzbekistan, Indonesia, Vietnam, Singapore, Malaysia, India, Japan, South Korea, Iran, South Africa, Nigeria, and Rwanda.

The company is an internationally competitive engineering company that integrates technical consulting, design, procurement, construction, installation and driving into one, providing engineering EPC general contract, project management, engineering supervision and other comprehensive, full-process services. The company is Committed to be the first and world-renowned technology and technology engineering company in Asia, providing cutting-edge technology and one-stop solutions for the world's industries.