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Double Embossed Pillow Plate MVR Evaporation System

    Buy cheap Double Embossed Pillow Plate MVR Evaporation System from wholesalers
     
    Buy cheap Double Embossed Pillow Plate MVR Evaporation System from wholesalers
    • Buy cheap Double Embossed Pillow Plate MVR Evaporation System from wholesalers
    • Buy cheap Double Embossed Pillow Plate MVR Evaporation System from wholesalers
    • Buy cheap Double Embossed Pillow Plate MVR Evaporation System from wholesalers
    • Buy cheap Double Embossed Pillow Plate MVR Evaporation System from wholesalers
    • Buy cheap Double Embossed Pillow Plate MVR Evaporation System from wholesalers
    • Buy cheap Double Embossed Pillow Plate MVR Evaporation System from wholesalers

    Double Embossed Pillow Plate MVR Evaporation System

    Ask Lasest Price
    Brand Name : HANPU
    Model Number : MVR
    Certification : ISO,CE
    Price : 100,000USD~1,000,000USD/SET
    Payment Terms : D/A,L/C,D/P,T/T,Western Union
    Supply Ability : 1 set/ 90days
    Delivery Time : 90 days
    • Product Details
    • Company Profile

    Double Embossed Pillow Plate MVR Evaporation System

    Double Embossed Pillow Plate MVR Evaporation System
    Double-embossed stainless-steel pillow plate MVR evaporation system with laser-welded panels

    Laser-welded double-embossed pillow plates paired with MVR (Mechanical Vapor Recompression) deliver a compact, energy-efficient evaporation body with wide channels, high turbulence, and excellent cleanability. Ideal for food, chemical, and environmental duties requiring low-ΔT vacuum boiling, stable throughput, and low OPEX.

    Key Benefits
    • High thermal performance: Double embossing promotes turbulence, boosting heat-transfer coefficients at low ΔT.
    • Energy savings: MVR recycles latent heat, minimizing fresh steam after start-up.
    • Fouling tolerance: Wide pillow-plate channels handle viscosity/particulates better than narrow-gap plates.
    • Hygienic & serviceable: SS304/SS316L surfaces, drainable geometry, CIP-ready; quick access for inspection.
    • Modular scaling: Add/remove plate banks to match evaporation load; TVR/hybrid options available.
    Process & Thermal Economy

    Secondary vapor is mechanically compressed to raise saturation temperature and reused as the heating medium. Uniform distribution forms a thin film over double-embossed plates under vacuum, maintaining high coefficients and protecting heat-sensitive products while reducing specific energy consumption.

    Materials & Construction

    SS304/SS316L pillow plates and manifolds (duplex/Ti/Hastelloy optional). Orbital-welded headers, sanitary finishes, slope-to-drain piping, and validated CIP recipes; documentation available for food-grade/HACCP programs.

    Process Overview — Double-Embossed Pillow Plate MVR
    Flow: feed conditioning → pillow plate falling-film evaporation (vacuum) → MVR compression → condensate polishing → concentrate/crystals handling
    • Feed conditioning: screening/filtration, pH/antiscalant trim to limit Ca/Mg/Si scaling.
    • Falling-film duty: double-embossed plates ensure even wetting and stable ΔT/LMTD.
    • MVR compression: VFD-driven compressor sets discharge pressure for capacity/ΔT control.
    • Condensate polishing: filters/RO/AC as needed for reuse or compliant discharge.
    • Concentrate routing: to crystallizer/centrifuge/dryer or recycle per flowsheet/ZLD.
    Key Components
    • Double-embossed pillow plate evaporator stack with distributors/collectors
    • MVR mechanical vapor compressor (turbo/Roots) with VFD
    • Vapor–liquid separator, surface condenser, vacuum/NCG handling skid
    • Preheaters/heat-recovery HX; PLC/HMI/SCADA with historian
    • CIP skid; antiscalant dosing; T/P/flow/conductivity/level instrumentation
    Performance & Sizing
    ParameterTypical Range*
    OperationContinuous, vacuum duty
    Electric use (MVR)~15–40 kWh per ton of water evaporated (duty/CR dependent)
    Film ΔTLow for quality preservation; set via compressor discharge pressure
    Steam demandVery low after start-up (backup/ancillary only)
    MaterialsSS304 / SS316L; duplex/Ti/Hastelloy optional

    *Performance depends on feed chemistry/viscosity, fouling tendency, compression ratio, and plate geometry.

    FAQ
    Why double-embossed vs. single-embossed plates?

    Double embossing increases turbulence and structural stiffness, improving coefficients and pressure tolerance at low ΔT.

    When choose pillow plate over shell-and-tube?

    Pillow plates offer compact area density and wide channels—ideal for hygienic or moderate-fouling services with low energy targets.

    Can the system be expanded later?

    Yes—add plate banks or integrate TVR/MVR hybrid modules to increase capacity and reduce specific energy use.

    Application
    Applications: food evaporation, chemical concentration, and high-salinity wastewater reduction with double-embossed pillow plate MVR
    Quality Double Embossed Pillow Plate MVR Evaporation System for sale
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