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Salt Pillow-Plate Static Crystallizer Systems

    Buy cheap Salt Pillow-Plate Static Crystallizer Systems from wholesalers
     
    Buy cheap Salt Pillow-Plate Static Crystallizer Systems from wholesalers
    • Buy cheap Salt Pillow-Plate Static Crystallizer Systems from wholesalers
    • Buy cheap Salt Pillow-Plate Static Crystallizer Systems from wholesalers
    • Buy cheap Salt Pillow-Plate Static Crystallizer Systems from wholesalers

    Salt Pillow-Plate Static Crystallizer Systems

    Ask Lasest Price
    Brand Name : Hanpu
    Model Number : HT-150
    Certification : CE ISO
    Price : USD150-3000
    Supply Ability : 20sets per months
    Delivery Time : 45-60 working days
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    • Company Profile

    Salt Pillow-Plate Static Crystallizer Systems

    Salt Pillow-Plate Static Crystallizer Systems

    High-efficiency static melt and solution crystallization for seawater, industrial and refined salt production lines.

    Overview & Objectives

    Pillow-plate static crystallizers deliver controlled temperature profiles and stable cycles to produce high-purity salt crystals with a compact footprint and reduced energy use. They are well suited for upgrades of medium to large salt plants.

    Working Principle

    Two metal sheets are laser-welded and hydraulically inflated to form “pillow" channels. Brine contacts cooled or heated surfaces so that supersaturation drives crystal growth. The wavy channels enhance turbulence and heat transfer, while smooth external faces simplify cleaning.

    Static melting crystallizer made with pillow plates in workshop
    Static melting crystallizer made with pillow plates (Platecoil® case image).
    Verified Specs & Materials
    ItemSpecificationSource
    Case A (static melting crystallizer)Capacity 8 m³ / 10 m³ / 15 m³; Size 2540*2956*2630 mm; Material SS304; laser-welded; contact surface pickled & passivated.Platecoil® case
    Case B (chemical-grade)Capacity 20 m³; Size 5820*2956*2630 mm; Material SMO-254; laser-welded; designed for chloride-rich media.Platecoil® case
    Manufacturing & materialsLaser-welded plates inflated to create channels; options include stainless steels, duplex/super-duplex, nickel alloys, titanium; typical per-side thickness about 0.8–2.5 mm.DAV Pillow
    20 m³ static melting crystallizer (SMO-254) for chloride-rich media.
    Suggested Configuration (Example)
    • Plant target: ~300 t/day refined sea salt (plant-level).
    • One 20–25 m³ static melt crystallizer with double-embossed plates.
    • Materials: 316L or SMO-254 depending on chloride and impurity load.
    • Plate thickness: ~1.2–1.5 mm per side; laser-welded; pickled & passivated contact surfaces.

    Final sizing must be validated via pilot tests with actual mother liquor (impurities such as Ca, Mg, Fe strongly influence kinetics and fouling).

    Advantages
    • High heat-transfer area and turbulence within pillow channels.
    • Compact layout and reduced footprint compared with open ponds.
    • Controllable crystal size through temperature/hold-time control.
    • Easy cleaning; passivation or coatings extend service life.
    • Broad material options for corrosive brines.
    Close-up of laser-welded pillow-plate surface
    Close-up of laser-welded pillow-plate surface.
    Optional Energy Integration

    Integrating a Mechanical Vapor Recompression (MVR) evaporator can substantially reduce thermal demand for salt crystallization lines, with many systems operating primarily on electricity after start-up.

    Sources
    • Platecoil® case: Static Melting Crystallizer Made with Pillow Plates — verified specs and image.
    • Platecoil® case: Pillow Plate Type Static Melting Crystallizer for Chemicals — verified specs and image.
    • DAV Pillow: How it is made — manufacturing process, materials, thickness ranges, engineering notes.
    • MVR background: Manufacturer notes on energy reduction for evaporation systems.
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