Industrial Laser welded pillow plate Heat exchangers for MVR evaporator with High Safety Level

Industrial Laser welded pillow plate Heat exchangers for MVR evaporator with High Safety Level

Industrial mechanical vapour recompression MVR

A heat pump uses energy to transfer heat from a lower temperature source to a higher temperature demand using additional energy. For industrial heat pumps, the heat source is process waste heat.

Mechanical vapour recompression (MVR) is an open heat pump system in which the pressure and temperature of the vapour, together with the corresponding saturation temperature, are increased by means of compression. Steam recompression is a specific variation of MVR. Low-pressure steam exhaust from industrial operations, such as evaporators or cookers, is usually vented to the atmosphere or condensed in a cooling tower, while other plant operations on the same site may require intermediate-pressure steam. Instead of expanding high pressure steam across a throttling valve to meet these needs, low-pressure waste steam can be mechanically compressed to a higher pressure so that it can be reused. Steam recompression relies upon a mechanical compressor to increase the temperature of the latent heat in steam to render it usable for process duties. The advantage lies in the fact that the required compression energy is very small compared to the amount of latent heat present in the recycled steam.

The energetic performance of steam recompression is expressed in the coefficient of performance (COP). The COP gives the ratio of the net recovered heat and the energy used by the compressor. In this case, the net heat is the steam production including the additional steam yield by water injection. Typical economical and energy-efficient applications have a minimum COP of 3.5. Some applications of MVR have a COP of 10 or even higher.

The key elements for a high COP are the following:

A low ratio of the absolute steam pressures. A guideline for the maximum ratio is 6, but in daily practice the ratio is about 3.

A minimum capacity. A guideline is a minimum of one tonne of steam per hour.Water injection after compression.

Equipment Structure
Double-effect forced circulation evaporator is composed of heater, separator, vapor-liquid separator, condenser, vacuum pump, forced circulation pump, discharging pump, condensate pump, electrical cabinet, operation platform and all the pipe fittings, valves, instruments and etc.
Heater: Two sets of vertical type tubular heater connect in series. The feed liquid is pumped into the first heater by forced circulation pump, then enters into the second heater. The heated liquid flow downwards in tubes, and flow into separator by tangential direction, better performance of vapor-liquid separation.
Separator: Vertical type, the secondary steam is discharged from the top, pass through a vapor-liquid separator before entering into condenser. The bottom of separator is connected with a forced circulation pump.
Vapor-liquid separator: Is used to prevent tiny liquid drops produced during evaporation from escaping with secondary steam, reducing loss of feed liquid and prevent pollution to pipeline and cooling water.
Condenser: Condensate the huge secondary steam produced during evaporation into liquid by cooling water, making concentration carrying on smoothly. Meanwhile, separate non-condensable vapor from secondary steam and cooling water, make it easily pumped out by vacuum pump to guarantee vacuum degree.

Application

Distillation
During distillation, liquid mixtures of substances with different vapor pressures and boiling temperatures are separated. Examples include distillation of alcohol, or the recovery and purification of solvents.

Concentration
Evaporation produces a concentration of the substance being processed. In applications such concentrated milk or fruit juice production, evaporative systems are also used as a precursor to dryers in the food industry.

Crystallization
During the crystallization process, substances are separated from one another by using different solution equilibria. Applications include salt extraction and fertilizer production.

Production Capability

Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the Huangqiao Industrial Zone of Taixing, covering an area of 300 acres. The companies involved are in the industry of new material, new energy, medicine, chemical, environmental protection, food, and beverage, etc.

The company has a national functional office and facilities as a scientific research bureau. The research center now has 5 doctor tutors, 8 professional engineers, 11 senior engineers, 42 engineers and 68 assistant engineers making it a leading specialized research bureau.

The company has various kinds of general (special) machinery devices including 480 sets and are the most developed working devices in the world such as: Toshiba CNC boring and milling machine imported from Japan, German Schiess CNC turning processing center, CNC fine plasma cutting machine imported from Germany, Laser cutting machine, CNC folding machine, CNC wire cutting and CNC shearing machine, etc.

The company's main projects include but are not limited to: MVR evaporation system, powder washing salt and vacuum salt production project, oil tank sludge cleaning project, landfill leachate treatment project, plant/animal oil processing production line, urban wastewater treatment project, various wastewater treatment projects, and CBD oil extraction production line. Technical support and transfer of API product technology package. The main products are centrifuge series, multi-effect and MVR evaporation and crystallization equipment, laser welding heat transfer board, lithium battery material mixing equipment, pressure vessel and titanium, zirconium, nickel, and other non-standard special equipment.

The company's sales network throughout the whole world, with a domestic sales market share of 50%, and exported to the United States, Canada, Germany, Spain, France, Switzerland, Sweden, Denmark, Australia, Brazil, Argentina, Chile, Colombia, Russia, Ukraine, Poland, Uzbekistan, Indonesia, Vietnam, Singapore, Malaysia, India, Japan, South Korea, Iran, South Africa, Nigeria, and Rwanda.

The company is an internationally competitive engineering company that integrates technical consulting, design, procurement, construction, installation and driving into one, providing engineering EPC general contract, project management, engineering supervision and other comprehensive, full-process services. The company is Committed to be the first and world-renowned technology and technology engineering company in Asia, providing cutting-edge technology and one-stop solutions for the world's industries.