Chinese Quality Dimple Plate Heat Exchanger for Black Liquor Treatment in Papermaking Industry

Multiple-effect evaporator and concentrator
Evaporation plants are well-proven in installations around the world. There are a variety of configurations and models available – from pre-evaporators to multiple-effect evaporation trains – to accommodate even the most challenging pulp mill or effluent plant evaporation needs

The major advantage to multiple-effect evaporators is the utilization of proven lamella heating surfaces for high efficiency and reliability.

pp-evaporation-plant-lamella
Evaporation plant lamellar
lamella heating surface

Critical equipment for the chemical pulp mill
Black liquor evaporation is an essential part of the chemical recovery process as it significantly concentrates the dry solid matter in black liquor so that the liquor can be effectively combusted in recovery boiler. The water removed from the liquor can be segregated and processed so that it can be reused in the mill – reducing fresh water requirements, effluents, and saving money.

Evaporators and concentrators, with their lamella heating surfaces, are adept at processing the spent cooking liquors or mill effluents using the minimum amount of energy while maximizing product dry solids, plant availability, and condensate quality. The lamella heating surfaces are inherently non-scaling. This allows the use of various heat sources inside the lamella, allowing the mill to select the most energy-efficient process connection.

Black liquor evaporation
· Black liquor recovered from pulping contains 14-17% dissolved solids
· These solids are composed of about 1/3 inorganic chemicals that were in the white liquor added to the digester
· The remaining 2/3 consist of the organic chemicals extracted from the wood
· Black liquor must be concentrated to above 60% solids so that it will burn without supplemental fuel

Basic process requirements
· Efficient use of energy
· Efficient separation of water vapor from black liquor
· Proper separation of methanol, tall oil soap
· Concentration of black liquor to 75-85% dry solids

How to reach 80-85% dry solids?
Due to the high viscosity
MP-steam as heating medium
liquor temperature 175 ℃ in final concentrator

Liquor retention time
evaporator acts also as a LHT-reactor

Duplex construction material
high alkali content may cause Stress Corrosion Cracking (SCC)

Best possible energy efficiency
The use of fully integrated foul condensate stripping, optimized liquor distribution, and the ability to use various heat sources within a single thermal effect ensure an evaporation system that meets unique customer requirements while providing the best possible availability and energy efficiency.

Benefits
Energy-efficiency for reduced costs
Highest dry solids liquors with maximum availability using crystallization technology
Cleanest reusable condensates using the minimum amount of steam
Lowest steam and electricity consumption
Self-cleaning
Tolerate even non-soluble scaling

Workshop

Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Saideli Pharmaceutical Machinery Co., Ltd., Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. Hanpu main projects include but are not limited to: MVR evaporation system, powder washing salt and vacuum salt production project, oil tank sludge cleaning project, landfill leachate treatment project, plant/animal oil processing production line, urban wastewater treatment project, various wastewater treatment projects, and CBD oil extraction production line. Technical support and transfer of API product technology package. The main products are centrifuge series, multi-effect and MVR evaporation and crystallization equipment, laser welding heat transfer board, lithium battery material mixing equipment, pressure vessel and titanium, zirconium, nickel, and other non-standard special equipment.

Tip:Dimple Plate Heat Exchanger ; Black Liquor

Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the Huangqiao Industrial Zone of Taixing, covering an area of 300 acres. The companies involved are in the industry of new material, new energy, medicine, chemical, environmental protection, food, and beverage, etc.

The company has a national functional office and facilities as a scientific research bureau. The research center now has 5 doctor tutors, 8 professional engineers, 11 senior engineers, 42 engineers and 68 assistant engineers making it a leading specialized research bureau.

The company has various kinds of general (special) machinery devices including 480 sets and are the most developed working devices in the world such as: Toshiba CNC boring and milling machine imported from Japan, German Schiess CNC turning processing center, CNC fine plasma cutting machine imported from Germany, Laser cutting machine, CNC folding machine, CNC wire cutting and CNC shearing machine, etc.

The company's main projects include but are not limited to: MVR evaporation system, powder washing salt and vacuum salt production project, oil tank sludge cleaning project, landfill leachate treatment project, plant/animal oil processing production line, urban wastewater treatment project, various wastewater treatment projects, and CBD oil extraction production line. Technical support and transfer of API product technology package. The main products are centrifuge series, multi-effect and MVR evaporation and crystallization equipment, laser welding heat transfer board, lithium battery material mixing equipment, pressure vessel and titanium, zirconium, nickel, and other non-standard special equipment.

The company's sales network throughout the whole world, with a domestic sales market share of 50%, and exported to the United States, Canada, Germany, Spain, France, Switzerland, Sweden, Denmark, Australia, Brazil, Argentina, Chile, Colombia, Russia, Ukraine, Poland, Uzbekistan, Indonesia, Vietnam, Singapore, Malaysia, India, Japan, South Korea, Iran, South Africa, Nigeria, and Rwanda.

The company is an internationally competitive engineering company that integrates technical consulting, design, procurement, construction, installation and driving into one, providing engineering EPC general contract, project management, engineering supervision and other comprehensive, full-process services. The company is Committed to be the first and world-renowned technology and technology engineering company in Asia, providing cutting-edge technology and one-stop solutions for the world's industries.