500Kg Sucker Car
Product description:
The glass suction cup car is operated for electric and hydraulic.
The whole system consists of electric vacuum device, electric
performance device, hydraulic performance device, electric drive
system and safety protection system, which can realize the
operation of clamping, lifting and carrying the glass to a specific
position. It can also be assembled into various models to adapt to
different systems.
一,Technical parameters:
| Information | Details |
| |
| Suitable for lifting | Material properties: Gastight/ non-porous, smooth surface Example: flat glass, building glass, various kinds of processing
glass and special glass |
| Weight | 500KG |
二,FREDDIE
| Name | Type:FVL-CS500-10 500KG |
| Safe Load Capacity | 500kg,
|
| Body Size | 2850mm*1200mm*1750mm |
| Suckers Description | Black rubber, abrasion resistant, |
| Power | 200Ah (24V)*4pcs |
| Charge power |
110V~ 240V, 50/60Hz |
| Machine power | 4KW |
| Weight | 500KG |
| Suitable material | Glass |
| Using way | Manual operate |
| Product Weight |
1500kg |
Noise level
| Less than 70 Db |
三,FREDDIE
| |
| Hydraulic tilt 180° upwards and downwards with stopping at any
position. |
| |
| |
| Hydraulic head slew left & right 90°with stopping at any position. |
| |
| |
| Hydraulic lift up and down up to 4000mm. |
| |
Functions |
Hydraulic extend the lifting arm to 1000mm. |
| |
| |
| Electric motor car, control by steering wheel |
| |
| |
| Hydraulic move left & right 90° |
| |
| |
| Recharge when electricity power less than 30% |
| Instructure | Accum non-return system and vacuum compensation system |
四,The main parts of the machine
1. Fully electric suction cup part:
● The driving computer has a low-voltage over-current protection
device to effectively prevent the undervoltage from harming the
electrical system.
● High performance hydraulic pumping station
● Equipped with electronic limit switch, it can accurately control
the maximum lifting height of the gantry, effectively protect the
lifting motor and extend the use of the motor.
life.
● The drive motor has the advantages of strong power, stable
performance and low noise.
● Industrial battery for electric suction cup car, equipped with
intelligent matching charger, with automatic power-off function,
the entire charging
There is no need for on-site monitoring.
2. Suction cup mechanism: The suction cup frame is designed in a
rectangular shape and welded by square tube and rectangular tube,
which is safe and durable. The suction cups are evenly distributed,
so that the force is even and stable after the glass is adsorbed,
and the suction cup position can be adjusted in the entire
rectangular frame to adapt to different specifications of the
glass. Work load 500kg, walking speed manpower control.
3. Suction cup: It adopts fixed-point rubber suction cup, each
suction cup can be independently opened and closed to adapt to
different specifications of glass; for abnormal power failure, the
fixed-point rubber can effectively keep the negative pressure in
the suction cup body slowly decreasing, so as to keep the workpiece
for a certain period of time. Dropped.
4. Flip mechanism: The hydraulic push rod drives the suction cup
holder to achieve 0-90° flip.
5. Rotating mechanism: Use the reducer + gear to drive the suction
cup holder to achieve 0-360° rotation.
6. Vacuum part: Adopt imported DC oil-free vacuum pump + check
valve + inlet solenoid valve + filter + inlet digital pressure
sensor + single suction cup cavity control ball valve to achieve
rapid and stable adsorption and release of glass.
7. Alarm system: When the system vacuum pressure drops from the
upper limit (85%) to the lower limit (55%), the low pressure alarm
is triggered, and the system controls the vacuum pump to
automatically replenish the pressure until the upper limit of the
vacuum pressure is reached, effectively ensuring the safety of the
glass throughout the handling process.
五,Work process
- After starting the machine, the suction cup should be in the
horizontal position;
- If the suction cup is not in the working position, return the
suction cup to the horizontal position by the button;
- When sucking the workpiece, operate the suction cup to open the
suction cup to a suitable position and stop at a certain position
from the glass;
- Then operate the hydraulic push rod to move forward until the
suction cup contacts the glass, and the worker controls the turning
mechanism to adjust the suction cup angle by naked eye observation
so that the suction cup and the glass are completely fitted;
- Then start to operate and suck off the system until the vacuum
system pressure fully reaches the set safety pressure value, the
buzzer stops alarming, and the suction cup safely sucks the glass;
- After sucking the workpiece, operate the suction cup and raise it
to a certain height. Operate the flipper so that the suction cup is
turned over or rotated 90° to the position of the limit sensor, and
the flip or rotation is stopped.
- Operate the hydraulic push rod to retract the suction cup to the
suction cup door frame, so that the center of gravity is kept
stable, so as to ensure the safety and stability during the process
of starting the suction cup to move to the desired position;
- When the suction cup is moved to the position close to the
destination, stop moving the suction cup, manually observe the
discharge position, and realize the fine adjustment alignment by
operating the suction cup up and down movement and the hydraulic
push rod moving back and forth;
- After the center of the glass is aligned with the center of the
door frame, operate the hydraulic push rod to move forward, put the
glass into the door frame, and after reaching a certain position,
stop pushing, operate the vacuum release button, release the
workpiece, and complete the suction cup handle glass. On the door
frame;
(10) Operate the push rod to retract the suction cup to the suction
cup door frame, and then exit the door frame; then move the suction
cup to move to the glass to be handled, and repeat the steps 3-9 to
complete the glass transportation again.
6,Parameters
| Name | Set | Parameters |
| 1 | Drive form | 电动 |
| 2 | Driving style | 步行式 |
| 3 | Rated load | KG | 1500 |
| 4 | Load center distance | mm | 600 |
| 5 | Lifting height | mm | 3000 |
| 6 | Height when the gantry is retracted | mm | 2000 |
| 7 | Height after suction cup drop | mm | 1000 |
| 8 | Machine length | mm | 2850 |
| 9 | Machine width | mm | 1200 |
| 10 | Turning radius | mm | 2500 |
| 11 | Driving speed Full load / no load | km/h | 5 |
| 12 | Lifting speed Full load / no load | m/s | 0.06/0.13 |
| 13 | Falling speed Full load / no load | m/s | 0.13/0.10 |
| 14 | Maximum climbing capacity Full load / no load | % | 6/15 |
| 15 | Drive motor power | KW | 1.2 |
| 16 | Lifting motor power | KW | 2.2 |
| 17 | Vehicle noise | Db(A) | 70 |
| 18 | Battery voltage / capacity | V/Ah | 24/200 |
| 19 | Charger | V/A | 24/15 |
| 20 | Machine weight | Kg | 1500 |
Related product of LIJINAG GLASS
Automatic Glass Loading Machine for Insulating glass processing
LJASP3525 vertical loading table of insulating Glass Machine
A.Technical performance:
1. All main frames of equipment use quality rectangle steel pipe
groups of national standard welded and fitted with bolt.
2.Electric control system of equipment use Schneider brand modules
of electric; Program control uses imported SIMENS programmable
controller, fitted with touch panel.
3.The machine was designed with concise appearance and conforms to
the modern factory with safe signs, and reference to the Euro IEC
standard from design until manufacture and installation.
| TECHNICAL DATA |
| Max glass size | 2500*3500mm |
| 2000*2500mm |
| Glass thickness | 3-12mm |
| Air source | 0.8Mpa |
| Power | 3P 380V/1P+N 220V 50Hz 38KW |
| Machine Size | 3200*2800*1800mm |
| 2600*2800*1800mm |
B.Mainly technical parameter:
1.Loading max glass size: L X W = 3500 x 2500 mm
Loading min. glass size: L X W = 800 x 600 mm
Glass thickness: (3-10mm)
2.Dimension of loading table approx.:
L X W X H= 3700mm x 2800mm x 2500mm+ bottom support 530mm(±30mm)
3.The vertical loading table uses Servo motor as drive system and
all motors with infinitely variable speeds, the transfer speed of
this table is 2-35m/min;Loading cycle time: 35S
4.Adopts full-closed loop control system for accurate positioning for the machine and stable running
system;Configuration description
5.The tilting arm horizontal movement controlled by Servo motor and
precise gear box, gear rack drive;
6.Lifting structure: Servo motor and precise gear box control and
synchronous belt drive;
7.The suction cups frame tilting structure: Servo motor and precise
gear box control and crank connecting rod drive;
8.Bottom transfer structure, Servo motor and precise gear box
control and chain drive.
9. 4 axis all-digital control with precise positioning and speedy
flexibility; All speed can be
adjustable according to production line speed.
10.Super HMI monitor the equipment running status and system
parameters; It can set data according to different glass rack
height and angle and also pre-setting or recording the current
shift of production.
11.Vacuum pump system: highly effective mono-block rotary blade
type vacuum pump;
Suction cups: Uses imported PF suction cups ￠120MM type
12. Air compress supply:5—7bar,30L/min;Compressed air supply:
5—7bar, 30L / min;
13.Power supply: 380V, 50HZ, 3 phases,
As professinal Insulating glass machine manufacture in China,except
material such as Moleculaer sieve and aluminum spacer and sealant .
We are good at develping and producing automatic vertical insulaing
glass processing production line ,vertical low-e glass egde
deleting machine,automatice robot insulaiting glass production line
and so on.
Q: What's the payment term?
A: T/T, L/C and other payment terms could be negotiated.
Q: About this Machine,What’s the guarantee ?
A:1).Our guarantee for 12 months.
2).24 hour’s technical support by email or calling
3).English manual and video tutorial
4).We will provide the consumable parts at an agency price
5).24 hours on line service each day, free technical support.
Q:How about your warranty?
A:Generally, our warranty is one year. Within the warranty period,
we can offer technique support, Feedback to you within 24 hours and
help you to repair your problem controller freely, even it's not
from our factory
Q:Can we visit your factory before order?
A:Yes, we warmly welcome and sincerely invite you or your team to
visit our factory, we will help to arrange hotel and pick up you
from airport.
Q: What's the delivery term?
A:At most of time, we have stock in the factory. If there is no
stock, normally, the delivery time is 15-20 working days after
deposit receipt. If you are in urgent need, we can consider making
special arrangement for you.
Q:How about the packing for machine, is it safely protected during
transportation?
A: Testing Chamber is packed by standard export wooden box for
outside package and stretch film for inner package, it won't be
damaged. We've delivered many testing machines abroad by sea or by
air without damage.
