5ton-30ton Full Automatic Continuous Scrap Rubber Tyre Pyrolysis To Oil Equipment

5ton-30ton Full Automatic Continuous Scrap Rubber Tyre Pyrolysis To Oil Equipment

Waste tyre rubber recycling plant to fuel oil can turn waste tyre to fuel oil with latest pyrolysis technology. Pyrolysis is the thermal decomposition of materials in the absence of oxygen. In the case of the pyrolysis of rubber tyres, the rubber degrades under high temperatures and long-chain hydrocarbons in rubber are broken down into compounds with shorter carbon chains in the reactor, yielding oil, gas and carbon black.

Technical Specification

Technical Advantage
1) Industrial continuous type ensure the efficiency production.
2) Exclusive low temperature pyrolysis technology, low consumption, enhance oil yield and quality, ensure long term, continuous and steady operation of production , dramatically expand equipment' lifespan.
3) Exclusive anti-cocking, thermal distribution technology, enable the material equally heated and completely pyrolized to achieved high quality product.
4) Perfect hot seal technology, to ensure operation safe and reliable.
5) Gas purification and remaining heat recycling utilization technology, purified gas can be used for heating system as combustible gas, remaining heat can be dully utilized, realized self-supply for pyrolysis reaction without extra heating source, dramatically minimize running cost.
6) Exhaust gas of production line has been tested, all emission parameter meet the requirement of EU
7) Entire production line adopt PLC intelligent control, warning, alarm and auto-correction function, insure operation under safety condition.

Working process of continuous pyrolysis plant
The source material is continuously fed into pyrolysis reactor, where it is decomposed under heating in a primarily non-reactive environment.
1. Remove the steel wire from the used tires ,and process the tires into 3-5 cm pieces for easy feeding ,then feed by screw conveyor from the hopper.
2. The pyrolysis reactor is heated by the fuel burner. When the heat temperature rises to the set value, the decomposition process starts.
3. After the operation process is stable, heating is carried out by gas burner operating on pyrolysis gas.
4. From the pyrolysis reactor, the oil gas goes into condensers. Then it is cooled in the heat exchanger.
5. Oil gas enters the condenser, cools down to liquid while the non-condensed gas is used as fuel to sustain the heating process, enhancing its performance and significantly reducing operating cost.
6. The solid residue is discharged from the lower part of the reactor and shifted to receiving hoppers by the screw conveyor without oxygen access.

Picture Details for tyre pyrolysis machine

Henan Jinzhen Boiler Co., Ltd is a professional industrial boiler manufacturer that specialized in the environment-friendly steam boiler, hot water boiler, thermal oil boiler and pressure vessels’ design, manufacture, installation, maintenance. Jinzhen Boiler factory is located in beautiful Zhoukou City which nearby Zhengzhou Airport, Shangqiu Railway Station, gets convenient traffic.We have over 6,000sq.m. building area, 105 employees, annual sales amount exceeds 25,000,000USD which includes 25% export amount in worldwide.

Jinzhen boilers include more than 150 kinds. There are:
(1) DZL coal/biomass fired steam boiler(1-20ton/h;)
(2) DZH wood fired steam boiler(0.5-6ton/h;)
(3) SZL biomass/coal fired steam boiler(4-25ton/h;)
(4) WNS series gas/oil fired steam boiler(0.5-20ton/h;)
(5) YLL(W) series coal/biomass fired thermal oil boiler(150,000-16,000,000Kcal)
(6) YY(Q)W gas /oil fired thermic fluid heater(150,000kcal-12,000,000Kcal)

All industrial boilers comply with GB/T quality standards and are greatly appreciated in a variety of markets throughout the world.Well-equipped facilities and excellent quality control throughout all production stages to totally guarantee customers' satisfaction.

As a result of high quality boiler and outstanding customer service, we have gained a global sales network reaching America, Australia, Mexico, Vietnam, Russia, Kazakhstan, South Africa, Syria,South Africa, Ethiopia, etc.