Rubber vulcanization is a chemical process at a given pressure,
temperature and time for converting natural rubber into more durable materials by the addition of sulfur. These
additives modify the polymer by forming cross-links (bridges)
between individual polymer chains. Vulcanized materials are less
sticky and have superior mechanical properties. And vulcanization
autoclave is used widely for this chemical process.
Product Application
tyre clean firstly dry tyre → inspecting tyre → buffing tyre →
buffing outer wound of tyre → buffing inner wound of tyre →
secondly inspecting tyre → repair inner wound → brushing adhesive
on roof of tyre → secondly drying tyre → repair outer wound → affix
middle rubber piece → tread building →assemble envelop → assemble
inner tyre → assemble curing rim → inspecting inner tyre and curing
rim → curing→ disassemble curing rim→ disassemble inner tyre →
disassemble envelop → inspect end product → embellish tyre→ store
tyre.
Heating mode:
1.Heat conduction oil heating
2.Steam direct heating
3.Electrically heated air
4.Electrically heated steam
Door opening mode:
1.Power-driven
2.Hand-driven
3.Hydrodynamic-driven
4.Various types of vulcanization tank and quick-opening door safety
interlocking devices can be provided separately.(Company advantage)
Sealing mode:
Inflatable silicone seal rings are used for tank door flanges which
is simple and convenient to maintain and the sealing effect is
obviously better than other methods with more than 2 years of
service life.
Safety chain mode:
1.Pressure automatic safety interlock
2.Manual safety chain
Temperature control mode:
It uses double layer external insulation, saving thirty percent of
energy consumption than ordinary insulation.
Pressure control mode:
(1) Pressure in vulcanization tank is automatically controlled by
pneumatic corner valve.
(2) Set up manual valve for easy manual control.
(3) Set up another set of disc pressure gauge.
(4) The tank body is designed with two flanged open safety valves,
which can be opened automatically after the designed pressure is
reached.
Time control mode:
After setting working procedure, heating/keep-heating time and vulcanization time all will be automatically controlled.
Loading mode:
Two rails in tank, using national standard guide rail.
Production flow:
Brand and Material of Major Components
| No. | item | material |
| 1 | dished head | carbon steel Q345R |
| 2 | tank | carbon steel Q345R |
| 3 | flange | forged carbon steel |
| 4 | |
