120mm durable automatic welded wire mesh machine , solid welding
mesh equipment
| Size of mesh (mm) | 12.7-101.6 (1/2"-4") |
| Width (mm) | 914.4-1219.2 ( 12"-48") |
| Diameter of wire (mm) | Dia.0.63-Dia.2 ( BWG23-BWG14) |
| Max. rolled net size (mm) | 120 (400') |
| Welding speed ( mesh/minute) | 65 ( radia) |
| Power | 380/220V |
| 50-60HZ |
| 50KWAx4 |
| Outside size(mm) | 2600x1700x1350 |
Peculiarity: Box-style support, high stability, lower noise,
E-Machine in one, straighten & send wire automatically. Used for
welded wire mesh 1/2"-4".
Peculiarity: Big box-style support, high stability, lower noise,
E-Machine in one, straighten & send wire automatically. Used for
welded wire mesh of big width & wire dia.
production equipment parameter
1. Wire material surface pre-treatment
1.1 high shelf pay-off:Put a wire rod, without motor
1.2 Scribble and automatic stop switch: wire out
of the pay-off machine through the steel ring with
a diameter of 200 mm, if a few circle wire
entwined, steel ring that was taken to the other
side, t the bottom of the stroke switch will send
signals, and the entire line emergency stop.
1.3 Repeated bending mechanical shell and
wire ball strong scrubbing device: the wire rod
at least six direction perpendicular(National
initiative)Bending heat treatment to strip iron
oxide on the surface of the wire.
The advantages and disadvantages of two kinds of take-up machine
The advantages of I-Spool take-up machine:I-Spool steel wire into
Fine wire drawing production line, the pay-off machine 100% not
disorderly silk；
The advantages of Trunk-type Unloading Machine:steel wire Good
cooling,When Fine wire drawing ,wire break is very little,so Good
quality of welding wire,Don't need a lot of Ф800mm I-Spool.Please
select a user.
(18) Safe system:
① start up limit function of opening up the protection cover,
unresetting fixed-length,
insufficient air pressure, unresetting brake(when open up the
protection cover, the equipment is in inching condition
② automatic shutdown when line broken, and assure wire not be
broken；
③ pull rope siwtch can realize crash stop conviently and fast
④ main operation desk, pay off and take up machine have mushroom
emergency
push button switch, emergency stop time consuming ≤5S (quick
stop≤15S,normal
stop ≤30S
(19) Lighting system::
wire drawing machine design with low voltage 24 v LED lighting
system, is
advantageous for the cloudy day or night can clearly see the wire
drawing the
status quo, lighting switch is located in the touch screen, easy to
open or close
at any time
3 Fine wire drawing production line
LZ8/400 Straight line wire drawing machine
I-Spool Pay-off Rotary Pay-Off
Equipment composition:
(1) Ф800mm I-spool pay-off machine or rotary pay-off machine
(2 ) LZ8 /400strainght line wiredrawing machine(or seven joint
combination)
(3) Tension stand
(4) Cleaning: water + machinery scrubbing+ sprinkling+ high
pressure blowing
(5) Ф630mmI-Spool take-up machine
(6) Work station:man-machine interface control touch screen
(7) complete set electic control cabinet
3.3 Main technical parameters and main points:
(1) Maximum enter-wire strength≤1000MPa
(2) Maximum enter-wire diameter:Ф2.35mm
(3) Minimum enter-wire diameter:Ф0.8mm
(4) Maximum compression rate:88%
(5) Maximum drawing speed:20 m/s Normal drawing speed:15--18m/s
(6) Gas consumption and air pressure:1.0 m3/h Air pressure≥0.6Mpa
(7) Water consumption and pressure:5 m3/h Water pressure≥0.2Mpa
(8) Motor: drawing and take-up all adopt 11KW 50HZ AC frequency
conversion motor
(9) Transmissions type:
① drive by Grade-1 or Grade-2 poweful banded wedge V-belt which has
high efficiency
② each head has electromagnetic valve to control high efficiency
aerobraking
(10) Tensionmachine :
① Tension wheel diameter:≥Ф320mm
② tension wheel material:it is the first who use aluminum alloy as
material in
domestic, spray ceramic on working surface; the hardness is ≧HRC60
,make it
has fine brightness and abrasion resistance, not only protect the
wire not to be
hurt,but also ensure its useful life mre than two years.
(11) degreasing machine: machinery scrubbing, multiple Segment cone
shaped hole, high pressure sprinkle washing ( sewage draining exit
is designed on th
bottom of circulation pool )； repeating wrapping wheel material is
ductile cast iron
(dia. Ф320)； machine body is 2.2m long.
Other and Control System :the same with wire drawing machineLZ6/560
(12) pay-off system:
№1. Ф800mm I-Spool pay-off machine
1. pneumatic clamping h-wheel, the top (back)
2. wheel support: double cone duplicate (no-shaft type),
3. the brake: pneumatic brake
4. speed control: mechanical damping pay-off
5. safety device: safety shield door
№2. rotary pay-off machine
Will be filled with steel wire of the wire frame in the middle of
the shelf (like in the picture), extract steel wire drawing machine
power, the shelf with pneumatic damping and emergency brake, to
ensure that the pay-off and the wire drawing machine's first block
always in sync.
production line technology parameters
| No. | Name | Parameter |
| 1 | number of wire | 10 lines |
| 2 | Designing production speed | 3～6 M/S |
| 3 | I-Spool | φ630mm(diameter)×475mm(Widths) |
| 4 | Tractor roller diameter | φ300mm |
| | |
