Automatic Inserting And Drifting Machine , Stator Coils Shape Expanding and Forming Machine

Electric Induction Motor Automatic Winding inserting Drift Forming System

This machine is suitable for big power stator, long stack length stator(deep-well pump stator) or other big dimension stator. It is horizontal type with a auto slider. Stator can be moved by lifting device. Tooling adopts flexible principles of inner expansion, outer wrapping and edge forming. It is controlled by PLC. The parameter can be set in the HMI.

1. Our Service:

2.Basic Parameters

1.Basic machine complete with controls, less tooling.
2.Heavy duty construction.
3.All electric and pneumatic - no hydraulics.
4.Machine enamel paint on request.
5.Allen Bradley Programmable Controller.
6.Compact design on wheels for ease of relocation and
operator convenience.
7.Maximum stack height up to 4 inches, 102mm, with rapid
adjust feature.
8.Four-station turntable.
9.Smooth precise sinusoidal turntable index.
10.Specification storage for use with the Windows compatible computer.

3.SOFTWARE FEATURES:
a) Specification storage of over 1,000 winding patterns.
b) One (1) minute specification change.
c) Upload/download to disk capability.
d) Machine diagnostics utilizing visual basic software and full access to servo software.
e) Machine functions independent of computer for reliability.
f) Easy menu access to all machine winding parameters.
g) Maintenance recording and access password protected.
h) Pre-programmed maintenance schedules with operator prompting.

11.Maximum flyer speed up to 3,500 RPM, fully closed loop and tied to coilform jump for crossover and turn count control.
12.Capable of variable speed, either step to step or slow to jump for ± 0 turn count.
13.Capable of pulling up to two (2) #19 AWG, 0.95mm, wires in parallel (may be different sizes.)
14.Variable wire tension control.
15.Includes wire feeds from machine to wire spools. Customer to specify either ceramic eyelets or spring lined plastic tubing.
16.Fully electronically adjustable turn count, coilform jump, upper tooling index, and lead length control from the computer specification routine.

4. About Us

Take full advantage of experienced engineers , skillful professional , perfect equipment , strict manufacturing process control and wide coverage service net-work , we are dedicated to provide our customers with the optimized solution to electric motor manufacturing , so far , except the big market share in China , we export our machines to the worldwide countries such as USA Italy , Australia , India , Brazil , Mexico ,Turkey , Tailand , Vietnam Iran etc,and our machines share the great the reputation among customers for its durable , reliable perormance , reasonable price and good after sales.

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SMT Intelligent Device Manufacturing (Zhejiang) Co., Ltd. is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers. We,Suzhou Smart Motor Equipment Manufacturing Co., Ltd. has two main business divisions. The first division is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature ,stator production, and the motor assembly line, The second division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

Located in Suzhou, a beautiful city of industry, commerce heart in Yangtze River Delta, Smart is specialized in the R&D, manufacturing and sales of induction motor machinery. Our machines produced in Suzhou factory are mainly applied to induction motors such as washing machine motor, air conditioner motor, pump motor, coil motor, three-phase motor, fan motor and compressor motor, etc.

Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.

Our Machine Production Process,Our motor stator production line is widely used in the manufacturing of many kinds of motor stators. This stator production line includes several machines, such as paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, and forming machine. Each machine in this stator production line is stand-alone, meanwhile, it can also be connected with conveyor.