Electrical product- Tablet frame Ipad frame for Injection Mold
Parts
Custom Plastic Injection Molding: Higher Quality Parts at Lower
Cost
Complex, critical-use parts are hard to make because they often
involve challenging shapes, sizes, and materials. Many custom
injection molders simply don’t have the expertise, equipment, or
know-how to make these components.
This is where Forwa comes in China,We specialize in making custom,
critical-use plastic parts or products with tolerances as tight as
.001 inches.
This advanced level of injection molding relies on our deep
knowledge of material science and advanced injection molding
equipment and controls. Our plastic injection molding process is
ideal for making high-performance, complex products from multiple
materials that require the highest precision.
Complex custom plastic injection molding relies on multiple
scientific methods, analytical tools, and molding process
technologies to achieve the performance requirements for
critical-use plastic components.
This approach optimizes the four key stages of product development:
- Part design
- Material selection
- Mold design
- Process control
It is most beneficial to start a custom plastic injection molding
project early in the design phase, when adjustments can be made
easily without having a significant effect on total costs and
product timeline. This is where all options are considered to
maximize the product’s design for manufacturability.
Material selection is one of the most critical steps in complex
custom plastic injection molding.
As critical-use products become more complex, designs increasingly
require multiple materials.
These polymers must be compatible over a range of conditions to
ensure permanent bonding and flawless performance.
During the plastic injection molding process, the molten plastics
are monitored using sensors in the mold cavity that measure
parameters like pressure and temperature.
If needed, adjustments can be made in real time during the molding
process to make sure that high-quality products are consistently
produced.
Depending on product design and end use, molding technologies that
are utilized during complex custom injection molding include
scientific molding, insert molding, multishot molding, and
overmolding. For example, overmolding adds a soft-touch exterior to
products that enhances grip and provides a stylish appearance
that’s attractive to consumers. It also reduces shock and
vibration, dampens sound, provides electrical insulation, and
improves chemical/UV resistance—all of which increase product
longevity.
The custom plastic injection molding process can be customized for
any project to maximize quality and manufacturability.
It starts with communication—in order to design the best possible
process, we must understand, at a deep and holistic level, the
client’s vision for the product.
Perhaps most important, our plastic injection molding process gives
engineers the design freedom to create new features and more
advanced products. By streamlining the production process and
speeding up production, custom injection molding results in higher
quality, lower costs, and satisfication.
