Customized Ultrasonic Cleaner for Injection Mold Equipment Cleaning
with Rinsing Drying Tank
Cleaning dies and moulds is labour intensive and also often
abrasive.
By using ultrasonic for mould
maintenance, the result is a cleaner mould with reduced manual
input and no wear leading to large cost savings, extended mould
life, and shorter payback time. The technique suits plastic, rubber
and die cast moulds and tools.
Ultrasonic cleaning uses high-frequency sound waves to remove mould
residues and fouling from tooling and plates that are immersed in a
heated (usually 80 degree C) aqueous solution. An ultrasonic
generator converts standard line-frequency current (60 or 50 Hz)
into high-frequency electrical energy (20,000 Hz or more). The
generator is connected to small transducers that are mounted to the
bottom or sides of a wash tank. These transducers vibrate at
ultrasonic frequencies (20 kHz and above) when the current passes
through. This causes the bottom or sides of the tank to vibrate
like the diaphragm in a speaker, which creates microscopic bubbles
that form and collapse in the tank (a phenomenon known as
cavitation), which scrub and loosen vent residues and grime. The
energy released from these microscopic scrubbing bubbles produces
forces at 10,000 degree F at 7500 psi, which is powerful enough to
loosen contaminants without damaging critical edges or surface
finishes.
Ultrasonic cleaning gives the following advantages:
1. Short wash process leading to reduced time spent in cleaning
2. No manual labour required. An operator is not required when the
machine is cleaning the mould
3. High levels of cleanliness give longer life in production
4. No abrasion of precise edges and surfaces gives longer mould
life
5. No solvents needed because of aqueous process
6. Suitable for all moulds, large and small
7. Machinery is simple and easy to use
Specifications:
| Model No. | LS-7203 |
| Tanks | 3 tanks. |
| Tank Dimension(mm) | 700*500*400mm / tank |
| Capacity | 140liter/tank |
| Case material | SUS304 |
| Tank material | SUS304/316L |
| Ultrasonic power | 1200W for tank with ultrasonic |
| ultrasonic frequency | 40kHz |
| Temperature | 20~80C adjust |
| Heating power | 4.5KW / Tank |
| Timer | 1~99hour adjust |
| Voltage of tank | AC220V / AC380 / AC415V, 3phase |
| Voltage of generator | AC110V / AC220V, 1phase |
| Accessories | basket, lid, drainage, |
| Function | Mold injection clean |
Features:
1st tank is ultrasonic tank with oil filtration system: remove
contaminants from the product.
2nd tank is rinsing stage, remove residues detergent
3rd is Drying stage, remove rinse water
Although the 3main tanks are the same, the ultrasonic cleaner must
be properly configured with additional equipment to clean these
items successfully.
