Introduction
JIAYUAN CGF series mineral water filling machine and packaging
machinery is a self-developed new product by our R&D department
to meet the requirement of multi-usage demands for our customers.
The mineral water filling machine is consisted of
ringsing-filling-caping all together. It can fill mineral water,
pure water and distill water etc. JIAYUAN CGF mineral water filling
machine adpots the suspension design. It allows the machine to fill
different type of the bottles. It is normally used as mineral water
filling machine. However, it can also be used for fill PET bottle
with fruit juice and tea at high temperature by simply change tha
valve. It can be connected with our others machines to form the
mineral water filling production line.
Feature
- The mineral water filling machine adpots advanced human-machine
interface control. High quality international name brand key
components
- Suspension bottle neck catcher structure allows the machine change
the bottle type easily. By changing the valves, it also can be used
as hot filling machine
- Spring type rinsing catcher can wash both inside and outside of the
bottle
- High accuracy pressure water filling mechanism, ensure the height
and quatity of the water filling
- Magnetic powered cap device ensures tightness and prevents damage
of the caps
Technical Parameter
| CGF16-12-6 | CGF18-18-6 | CGF24-24-8 | CGF32-32-10 | CGF40-40-12 |
| Productivity | 2000-4000 BPH | 4000-6000 BPH | 8000-10000 BPH | 12000-15000 BPH | 16000-18000 BPH |
| Rinsing Head | 16 | 18 | 24 | 32 | 40 |
| Liquid Filling Head | 12 | 18 | 24 | 32 | 40 |
| Capping Head | 6 | 6 | 8 | 10 | 12 |
| Bottle Volume | 350ml~2000ml±10ml | 350ml~2000ml±10ml | 350ml~2000ml±10ml | 350ml~2000ml±10ml | 350ml~2000ml±10ml |
| Bottle Diameter | φ50-90 mm | φ50-90 mm | φ50-90 mm | φ50-90 mm | φ50-90 mm |
| Bottle Height | 150-310 mm | 150-310 mm | 150-310 mm | 150-310 mm | 150-310 mm |
| Filling Tolerance | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cap Size | 28mm and 30mm PE Standard Caps | 28mm and 30mm PE Standard Caps | 28mm and 30mm PE Standard Caps | 28mm and 30mm PE Standard Caps | 28mm and 30mm PE Standard Caps |
| Air Pressure | 0.5 MPa | 0.5 MPa | 0.5 MPa | 0.5 MPa | 0.6 MPa |
| Air Consumption | 500 L/min | 500 L/min | 500 L/min | 500 L/min | 500 L/min |
| Filling Water Consumption | 1.5 m3/h | 3 m3/h | 6 m3/h | 7.5 m3/h | 9 m3/h |
| Rinsing Water Consumption | 0.5 m3/h | 1 m3/h | 2 m3/h | 2.5 m3/h | 3 m3/h |
| Motor Power | 3.5kW | 3.5kW | 4kW | 7.5kW | 7.5kW |
| Voltage | 380V | 380V | 380V | 380V | 380V |
| Dimension | (L×W×H) 2640×1520×2340mm | (L×W×H) 2816×1883×2340mm | (L×W×H) 3194×2054×2560mm | (L×W×H) 3937×2846×2560mm | (L×W×H) 4940×3755×3200mm |
| Weight | 2500kg | 3000kg | 5300kg | 8000kg | 12000kg |
| Filling Principle | Gravity Filling | Gravity Filling | Gravity Filling | Gravity Filling | Gravity Filling |
Rinsing part
1) The rotary wheel is a fully AISI304 stainless steel welded
structure.
2) The machine applies unique overturning bottle clamp, which is an
innovation of our company. This bottle clamp grips bottle at neck
position, avoiding bottle mouth thread contamination caused by
rubber gripper block of a traditional bottle clamp. Made of AISI304
stainless steel, this bottle clamp is hygienic and durable.
3) The high efficiency atomizing spray nozzle installed on bottle
clamp incorporating technology from Spaying Systems Co. Ltd., is
capable of cleaning any part of bottle inner wall, and also saves
rinsing water
4) Covering of bottle clamps and elevator are product of IGUS
5) The rinse is driven by driving system positioned inside machine
frame via gear transmission.
Filling part
1) The filler is designed and manufactured with application of
Italy technology, providing
hardware guarantee for securing product quality and reducing loss.
2) Rotary wheel are fully made of stainless steel AISI304.
3) Filling valves are designed and manufactured with German
technology, made of AISI316L, featuring high filling accuracy and
high filling speed.
4) Bottles are raised and lowered by cam controlled lifting
cylinder. Valve opening mechanism is actuated by air cylinder.
5) All sliding bushes of lifting device use Igus (Germany)
anti-corrosion maintenance free
bearing.
6) Hydraulic pump is float-ball controlled.
7) The filler is driven by driving system positioned inside machine
frame via gear transmission.
Capping part
1) The capper is most precise part in 3 in 1 filling machine,
because the quality of machine ism important to running credibility
and product quality.
2) The cover track has the device to prevent the reversal cover
from passing and pick out the reversal cover. Meanwhile the
photoelectric switch can stop the machine automatically when there
is no cover on the track, by which it can avoid bottle without
cover effectively.
3) It also has the bottle check-up switch. Together with cylinder
on the joint of the cover track and cover lift, they can control
the cover flow and stop it in case no bottle to reduce the quantity
of cover.
4) Highly effective acentric way for cap sorting to reduce the
abrasion.
5) It has the check-up device to control the cover lift.
