Three In One Carbonated Drink Machine Equipment With Long - Term
Service
Working principle and main characteristic
1.Working principle:
When bottles are sent to the machine by conveyor continuously, they
firstly are deliveried to the receiving wheel by air-slide conveyor
and then to washing part.
The bottle clamps hold the bottles and trun over 180°C to wash,
then return back to their original position after enough washing
and drying. The bottles are sent to the middle thumb wheel 1 and to
the filling part to be filled, then moved by middle thumb wheel 2
and reach to capping part to be capped, at the same time, cap
trimmer sends caps to the top of the bottles and capper screws
caps.Bottles are sent to the conveyor chain by the out stirring wheel to
next working position.
2.Main characteristic:
Adaptability is wide: Because all parts have a height adjust
device, the height of bottle can be adjusted within the range of
150-340mm, the diameter can be adjusted within the range of
Φ50-110mm.
Production capacity can be adjusted continuously: using a frequency
inverter to control the speed. So it works more reliable.
This machine has a complete set of reliable protection system to
protect the machine itself and the operator.
Advantages
1.Including bottle air conveyor, Rinser-Filler-Capper and flat
conveyor and cap uploader.
2.It has the characteristics of filling reposefully, high speed,
liquid level control, capping reliably, frequency conversion
timing, less material loss
3.Bottles are rinsed internally and externally, No bottle, No
Rinsing
4.Precise and Accurate Pressure filling valves give even filling in
all bottles at the same level, No bottle, No filling.
5.Magnetic capping head eliminates over-tightening of caps, No
bottle, No capping.
6.Adjustable speed by inverter.
7.Fast and easy changeover to various bottle sizes.
8.Unique design bottle neck suspend system makes bottle move
smoothly.
9.Easy to operate, clean and maintain.
Working Process of carbonated drink filling machine
I. Into the bottle device
1).The air conveyor is connected with into the bottle star-wheel.
2). It has bottle locked protection device.
II. Washing Part
1). The rotary disk is fully made of SUS304 stainless steel.
2). Using company original tilting bottle clip, bottle clamp stuck
bottleneck, avoid the traditional bottle on rubber clip to block
the bottle thread parts may be caused by the pollution. Bottle clip
is made of SUS304 stainless steel, health and durable.
3). Washing part moves by a frame in the transmission system
through the gear transmission.
III. Star-wheel
1). It adopts the good stainless steel star-wheel.
2). It has bottle locked protection device.
IV. Filling machine
1). The washing bottle, filling, sealing are connecting with the
thumbwheel card bottleneck transportation methods.
2). The rotating disk is all made of SUS304 stainless.
3). Filling method is pressure filling.
4). Filling valve manufactured by SUS304.
5). The filling valve structure design is reasonable, the filling
quantity is accurate.
6). Filling machine motivation by the rack drive system through
gear transmission.
V. Capping machine
The capping machine is the highest precision in 3-in-1 unit
machine, on the reliability of equipment operation, has enormous
influence on the defective rate of the product.
VI. Out bottle star-wheel
1). It uses nylon thumbwheel conveyor chain.
2). It has bottle locked protection device.
VII. Electric control system
The electric control cabinet is made of 304 stainless steel rack.
It is equipped with maintenance lights, PLC automatically control
the filling process from bottle come in to come out of filling
machine.
Technology datas of carbonated drink filling machine
Number of heads: 24 Rinser,24 Filler,8 Capper
Applicable bottle size: PET bottle
Rated Capacity: 6000BPH@500ML
Cap Style:Plastic Screw Cap 28mm or 30mm Neck for PET Small Bottles
or glass bottles with crown / aluminum cap
Timing Type: Transducer
Filling temperature: lower temperature
Overall size: 2900*2100*2400mm
Weight: About 4.0T
Power : 380V 50Hz or by your order
Control : PLC control touch screen , SIEMENS Germany
The technology datas of some other models we can provide
| Model | CGFD8-8-3 | CGFD12-12-6 | CGFD18-18-6 |
| Number of rinsing head | 8 | 12 | 18 |
| Number of filling head | 8 | 12 | 18 |
| Number of capping head | 3 | 6 | 6 |
| Rated production capacity | 1500BPH | 3000BPH | 3000BPH |
| Installed capacity | 2 | 3.5 | 3.5 |
| Overall size | 2000×1600×2400 | 2450×1800×2400 | 2650×1900×2400 |
|
| Model | CGFD32-32-10 | CGFD40-40-12 | CGFD50-50-15 |
| Number of rinsing head | 32 | 40 | 50 |
| Number of filling head | 32 | 40 | 50 |
| Number of capping head | 10 | 12 | 15 |
| Rated production capacity | 12000BPH | 15000BPH | 18000BPH |
| Installed capacity | 7.6 | 8.3 | 9.6 |
| Overall size | 4100×2400×2400 | 4550×2650×2400 | 5450×3210×2400
|
