DLC film ( Diamond - Like - Carbon), it has been benefiting variety
of industries for high end quality products like: machine parts,
automotive bearings, medical instruments, military, aerospace,
industrial sealing parts, watches, etc. which require high
durability and min. coefficient of friction.
PECVD + PVD process DLC coating technique has been developed by us
for years to satisfy the highest standard application. This process
providing an unique and flawless finishing on the product surface
except extrodiary beauty.
The combination of PVD (Physical Vapor Deposition) and PECVD
(Plasma-Enhanced Chemical Vapor Deposition) technologies in a
hybrid coating machine allows for a wide range of applications
across various industries. Some common applications of PVD and
PECVD hybrid coatings include:
Wear and Corrosion Protection: Hybrid coatings are often used to improve the wear resistance and
corrosion protection of components in industries such as
automotive, aerospace, and manufacturing.
Optical Coatings: The hybrid machine can produce high-quality optical coatings for
applications in lenses, mirrors, and other optical components,
offering enhanced reflectivity, anti-reflection properties, and
durability.
Decorative Coatings: PVD and PECVD hybrid coatings are utilized in the production of
decorative finishes on consumer products, architectural elements,
and jewelry, providing aesthetic appeal along with functional
benefits.
Tool Coatings: Hybrid coatings are applied to cutting tools, molds, and dies to
enhance their hardness, lubricity, and wear resistance, improving
tool life and performance.
Biomedical Applications: PVD and PECVD hybrid coatings find use in biomedical applications
for producing biocompatible coatings on medical implants, surgical
instruments, and devices to improve biocompatibility and reduce
wear.
Electronic Components: Hybrid coatings are used in the electronics industry for enhancing
the performance and reliability of electronic components, such as
providing barrier coatings, insulating layers, and conductor
materials.
Energy Storage and Conversion: PVD and PECVD hybrid coatings are employed in energy storage and
conversion devices, such as batteries, fuel cells, and solar cells,
to improve efficiency, durability, and performance.
Packaging and Barrier Films: The hybrid machine is utilized to produce barrier coatings for
packaging materials to extend the shelf life of food products,
prevent moisture ingress, and enhance overall product protection.
MEMS and Nanotechnology: PVD and PECVD hybrid coatings play a crucial role in
microelectromechanical systems (MEMS) and nanotechnology
applications by providing functional coatings for sensors,
actuators, and other micro-devices.
Automotive and Aerospace: Hybrid coatings are used in automotive and aerospace industries for
applications such as improving fuel efficiency, reducing friction,
enhancing aerodynamics, and protecting components from extreme
operating conditions.
These are just a few examples of the diverse range of applications
where PVD and PECVD hybrid coatings can be effectively utilized to
enhance the performance, durability, and functionality of various
products across different industries.
Technical Specifications
| MODEL | RTSP950-DLC |
| TECHNOLOGY | PECVD process- magnetron sputtering + ion source |
| CHAMBER MATERIAL | Stainless Steel (S304) |
| CHAMBER SIZE | Φ950*1350mm (H) |
| CHAMBER TYPE | Regular octahedron chamber, 2-doors |
| ROTATION RACK & JIG SYSTEM | 6 (8)satellite, Max. weight: 400kgs |
| POWER SUPPLIES | Qty. of Sputtering: 2*24 KW Bias of Power Supply: 1*24W AE power
supply for option Ion Source Power supply 2 sets, AE power supply
for option |
| DEPOSITION MATERIAL | Cr/C |
| DEPOSITION SOURCE | 2 pairs (4 pieces) Sputtering Cathodes + 2 Ion Source Coating Area:
Dia800mm*H550mm; Uniformity Area: ±10~15% |
| CONTROL | PLC(Programmable Logic Controller) + Touch Screen ( manual+ auto+
semi-auto operation models) |
| PUMP SYSTEM | Rotary Vane Pump: SV300B - 1 set (Leybold) |
| Roots Pump: WAU1001 - 1 set (Leybold) |
| Holding Pump: D60C-1set- (Leybold) |
| Magnetric Rotor Suspension Molecular Pump: MAG2200 - 2 sets
(Leybold) |
| GAS MASS FLOW CONTROLLER | 3 channels, Made in America (MKS brand) |
| VACUUM GAUGE | Model: ZDF-X-LE, Made in China |
| Linear Ion Source | 2 pieces Pre-treating, plasma cleaning + assisted deposition |
| SAFETY SYSTEM | Numerous safety interlocks to protect operators and equipment |
| HEATING | Heaters: 20KW. Max. temp.: 400℃ |
| COOLING | Industrial Chiller (Cold Water) |
| POWER MAX. | 100KW (Approx.) |
| AVERAGE POWER CONSUMPTION | 45 KW (Approx.) |
| GROSS WEIGHT | T (Approx.) |
| FOOT PRINT | ( L*W*H) 4000*4000 *4000 MM |
| POWER ELECTRICAL | AC 380V/3 phases/50HZ
|
Please contact us for more specifications, Royal Technology is
honored to provide you total coating solutions.
