Full Automatic Composite Autoclave Pressure And Temperature
Customized
Ⅰ Product description
The autoclave is mainly used for the molding of polymer-based
composite component products. It is the main equipment for
manufacturing continuous fiber reinforced thermosetting composite
materials. It is widely used in the molding of advanced composite
materials, honeycomb sandwich structures and metal or composite
bonding mechanisms.
The autoclave is mainly composed of vacuum system, control system,
heating system, cooling system, insulation system and safety
system. The warming press curing molding can be carried out under
vacuuming the composite product.
Ⅱ Technical parameters
| Effective diameter | 500-4500mm |
| Effective length | 1000-20000mm |
| Operating temperature | 100-450℃ |
| Working pressure | 0.5-5.0Mpa |
| Speed of pressure rise | 0.05Mpa/min Continuously adjustable |
| Pressure error | ±0.01MPA |
| Heating rate (no load) | 0.5-7℃/min Continuously adjustable |
| Cooling rate (no load) | 0.5-7℃/min Continuously adjustable |
| Cooling method | Water cooling or air cooling |
| Point temperature error | ±1-2℃ |
| Temperature control and temperature measurement points | Inside tank and 2-20point |
| Vacuum Degree | -0.098MPA |
| Extract Vacuum pipe line | 2-20 |
| Test Vacuum pipe line | 2-20 |
| Continuous working ability | ≥50 hours |
Ⅲ Details
1. Vacuum system
The vacuum system consists of vacuum pump, vacuum pumping line,
vacuum measuring line, backup buffer tank and vacuum buffer tank.
Each vacuum line has pressure sensor, pneumatic valve, manual valve
and pressure leak alarm. The vacuum line working relative
independence. When one of the vacuum lines fails, this vacuum line
can be cut off separately, reducing the impact on the entire vacuum
system and ensuring the stability and safety of the vacuum system.
2. Control system
The control system adopts professional hot-pressure temperature
control software, which consists of PLC temperature control module,
temperature sensor, pressure sensor, control cabinet and connection
line. The PL temperature control module is used to transmit the
temperature data in the tank through the temperature sensor to the
PLC control cabinet, and the temperature value is displayed on the
computer in real time. The insulation phase program automatically
calls the PID temperature setting to ensure the accuracy and
stability of the temperature inside the autoclave.
3. Heating system
Using professional hot-press temperature control software, consists
of thermocouple, PLC temperature control module power regulator,
control cabinet and connection line. The temperature data in the
tank is collected by the thermocouple and transmitted to the PLC,
and then the output power is adjusted to the heating tube by the
PLC and the power regulator. The special 304 stainless steel
electric heating tube is heated quickly and has a long service
life. The temperature fan circulates and spreads the heat in the
tank more uniformly through the special temperature circulation
board. The temperature is uniform and there is no dead angle and
the pressure is constant.
4. Cooling system
The water cooling method is adopted, and the temperature of each
point in the tank collected by the thermocouple is transmitted to
the PLC control system. According to the user's process
requirements, the control system controls the circulating rate of
the variable frequency cooling pump and the circulation rate of the
high temperature and high pressure fan, thereby controlling the
cooling rate.
Ⅳ Our advantages
1. Unlike the equipment of other suppliers in the market, we only
use the highest quality raw materials. All of our vacuum system
pipes and air pipes are made of stainless steel pipes, and all of
our heat exchangers are made of stainless steel instead of carbon
steel or copper.
2. Multi-language operation interface, allowing you to switch
interface language at any time.
3. One-button automated process control. Can reach data
acquisition, storage and printing.
4. Has fluid mechanics software to help users with simulation
analysis.
5. Automatically control the pressure, the overpressure and
over-temperature sound and light alarm is set on the auto-pressure
tank, and the electric interlocking device is installed to prevent
misoperation and ensure safety and reliability.
