10 Years Experience Rubber Curing Autoclave Automatic Control
Pressure Vacuum
Ⅰ Product description
Full automatic industrial autoclave vulcanizer for rubber sheet are
divided into two series: steam vulcanizing boiler series and hot
air vulcanizing boiler series. Each series has three heating
mediums: steam, electric and conduction oil.
Our equipment which has advantages of stable and reliable
performance is the most widely used steam vulcanizing boiler, the
temperature, pressure and time can be controlled automatically and
it also easy to operate. And the equipment can save 35% of energy
than other traditional equipment.
1. tightness of tank :it is made from tank ,tank door ,high
temperature motor ,air duct heat partition layer to form into one
high pressure resistant ,high temperature tank
2. safety interlock : it is made from pressure automatic interlock
,manual interlock ,over pressure alarm device.
3. Quickly open door device :manual or automatic quickly open
design ,even If power off ,it can start and close the door
4. Sealing device: the door adopt silica gel filling air ,it can
bear 500 degree ,forming into one high temperature high pressure
sealed container
5. Pressure system: pressure transfer and control system include
air compressor ,storage tank ,pressure control valve ,pipe
,pressure transformer ,and pressure gauge .
6. Heating system: stainless steel heating pipe ,high temperature
fan ,wind plate ,insulation layer ,temperature control system
.heating power satisfy with inside tank max temperature requirement
and raising temperature
7. Temperature circulation system :it made up of circulation fan
,wind plate ,and guide flow cover to improve heating transfer and
circulation form into uniform temperature
8. Vacuum system :it made up of vacuum pump ,pipe ,vacuum gauge
,vacuum vale ,to supply composite material vacuum condition
9. Automatic control system: adopt PLD and fuzzy control ,to
realize the pressure ,temperature ,cooling and so on full process
high –precision control and in time record
Ⅱ Main Model
| Model | Effective Diameter(mm) | Effective Length(mm) | Total capacity(cubic meter) |
| DL800*22000 | 800 | 22000 | 11.0 |
| DL800*64000 | 800 | 64000 | 32.1 |
| DL1000*2000 | 1000 | 2000 | 1.5 |
| DL1200*3000 | 1200 | 3000 | 3.4 |
| DL1500*3500 | 1500 | 3500 | 6.0 |
| DL1800*7000 | 1800 | 7000 | 17.8 |
| DL2500*15000 | 2500 | 15000 | 73.5 |
| DL2600*6000 | 2600 | 6000 | 31.8 |
| DL2800*9000 | 2800 | 9000 | 55.4 |
| DL4500*13000 | 4500 | 13000 | 206.0 |
Note: If the above model is not available, please tell us the diameter
and length of the equipment you need. We can customize it for you.
The maximum diameter which we can customize is 4.5 meters, the
length can be customized according to users' needs.
Ⅲ Technical parameters
| Design temperture(℃) | 150-220℃ |
| Design pressure(Mpa) | 0.6-3.0Mpa |
| Material | Q345R carbon steel |
| Heating ways | Direct steam heating or hot air heating |
| Open door ways | Manual quickly open door or Hydraulic open door way |
| Sealing ways | Filling air sealing (lifetime1-2year) |
| Control ways | Semi-automatic control or automatic control |
| Safety ways | tank door double safety interlock ,tank with three safety interlock |
| Alarm ways | over pressure automatic alarm ,automatic discharge pressure |
| Temperature uniform | ±1-2℃ |
| Pressure difference | ＜±0.01mpa |
Ⅳ FAQ
1. What’s the welding method?
Automatic submerged arc welding, it has advantages of good weld
quality and good weld appearance. It also hasn’t arc radiation. And
our company has own special flaw detection to ensure the quality of
the machine
2. What’s the open door method?
Open door manually, open the door by electricity, open the door by
hydraulic. Advanced open door method ,only one young girl can open
the door easily.
Automatic pressure safety interlocking method and manual safety
interlocking method, it solved the safety problem of wrong
operation.
3. Is the control system manual, semi-automatic or full-automatic?
Our basic control system is semi-automatic operation system, and we
also can supply full-automatic operation system.
4. What is the heat source?
Steam boiler , conduction oil boiler and electric.
If you do not have the boiler, we can provide you with.
And you can also choose electric heating.
5. What’s the heat preservation way?
Using external thermal insulation.
The galvanized sheets which will not rust in ten years welded and
fixed around the equipment and built in insulation cotton to ensure
make full use of heat energy. The thickness of the insulation
cotton which around the tank is 80mm and the thickness of the
insulation cotton which around the head of the equipment is 60mm.
It has advantages of easy to transport, long time use without
deformation, good insulation effect and low cost.
6. Is it can be customized?
Sure, this rubber vulcanization autoclave can be designed according
to customers’ requirements, the maximum to meet different product
technology and process requirements.
