online quality detection servo pressing machine for
pressure&displacement test with multiple control forms
Main Features
1. Diverse pressing mounting modes
--meet high precision production and quality control requirements
Servo pressing machine can control pressing mounting speed,position
and pressure accurately.Set lots of pressing programs including
constant pressing speed,precise stop position,precise stop
force,precise pressing displacement stop etc. working modes which
can meet 2 or more sections pressing mounting working requirements
easily.Within the stroke,we can set any stop position precisely and
don’t need to use any expensive precision mould to make sure the
pressing precision.The repeatability is ±0.01mm and the pressure
control precision is ±1% of rated pressure.
2.Online pressing quality control
--meet quality control and data management during the whole process
(1)After the operation,all the setting,result data and press
displacement curve can be shown on the interface of the pressing
machine.It can control interference fit quality efficiently,realize
the working data traceability management,detect and remove bad
products to avoid more losses.It can also help to optimize the
technical parameters and designs at the same time.
(2)With the function of checking the position upon bearing force to
test whether it works and the direction is right or not.
(3)With the function of detecting the pressure and sampling other
pressure values(max. value ,incremental value etc.)in any position
of the pressing mounting displacement range to judge whether it can
satisfy the set quality control conditions or not.
(4)With the function of detecting pressure and position in the stop
position to judge whether it can satisfy the set quality control
condition in the stop position.
3.Automatic precision compensation
--meet the the precise assembly requirement under the special
operating condition
The servo pressing machine has unique solutions:software automatic
compensation,system dynamic compensation and external trigger stop
function.
Environmental,energy-efficient,safe and low operating cost
(1)The AC servo motor actuating device provides clean working
environment which satisfies the special requirements of different
clean workshops.
(2)Compared with pneumatic and hydraulic pressure,servo pressing
mounting machine save about 80% energy,meet international
environmental standard ISO14000.
4.Environmental,energy-efficient,safe and low operating cost
(1)The AC servo motor actuating device provides clean working
environment which satisfies the special requirements of different
clean workshops.
(2)Compared with pneumatic and hydraulic pressure,servo pressing
mounting machine save about 80% energy,meet international
environmental standard ISO14000.
Function Application
1.Control pressing mounting assembly size precisely
Servo pressing mounting machine can test the pressure precisely
according to the set pressed depth and compensate workpiece size
tolerance to make sure the precision.It can also set pressure and
displacement quality judgement region at the same time and detect
online to ensure the product pressing mounting 100% qualified.
2.Control pressing mounting stop position precisely
(1)The guide wheels is assembled between 2 positioning pallets.The
pallets need to be mounted precisely during the assembly to ensure
the size.
(2)Set precise stop position and detect stop pressure.
3.Control pressing mounting time and pressure
Servo pressing machine can conduct precise regular time and
pressure operation to ensure the safe and reliable bond.It is
widely used in the bonding operation and the ultrasonic welding.
4.Control pressing mounting stop force precisely
The encapsulation of aluminium casing needs precise force and
displacement control.Set the pressure accurately and control the
stop position to avoid the motor being damaged by pressure.
Parameters Table
| Items/Type | Unit | TJ-SP -01 | TJ-SP -05 | TJ-SP -10 | TJ-SP -20 | TJ-SP -30 | TJ-SP -50 |
| Maximum value | KN | 1 | 5 | 10 | 20 | 30 | 50 |
Allowance range | KN | 0.1-1 | 0.5-5 | 1-10 | 2-20 | 3-30 | 5-50 |
Minimum adjustable unit |
N |
1 |
Minimum detection value |
0.2% of the maximum pressure |
Lead | Maximun value | mm | 200 | 200 | 200 | 200 | 250 | 350 |
Minimum adjustable unit |
mm |
0.01 |
Speed | Press mounting | mm/s | 0-35 |
Fast forward/ return |
mm/s |
0-100 |
Minimum adjustable unit |
mm/s |
0.01 |
Dwell time | Maximum vaule | S | 3000 |
Minimum adjustable unit |
S |
0.1 |
| Repeatability | mm | ±0.01 |
| Power | kw | 0.4 | 0.75 | 1.5 | 2.2 | 3.5 | 5.5 |
| Voltage | Tri-phase | V | 380/220 |
| Items/Type | Unit | TJ-SP -70 | TJ-SP -100 | TJ-SP -150 | TJ-SP -200 | TJ-SP -250 | TJ-SP -300 |
Pressure range
| Maximum value | KN | 70 | 100 | 150 | 200 | 250 | 300 |
Allowance range | KN | 7-70 | 10-100 | 15-150 | 20-200 | 25-250 | 30-300 |
Minimum adjustable unit |
N |
1 |
Minimum detection value |
0.2% of the maximum pressure |
Lead | Maximun value | mm | 350 | 500 | 500 | 500 | 500 | 500 |
Minimum adjustable unit |
mm |
0.01 |
Speed | Press mounting | mm/s | 0-35 | 0-35 | 0-30 | 0-25 | 0-20 | 0-15 |
Fast forward/ return |
mm/s |
0-100 |
0-100 |
0-100 |
0-50 |
0-50 |
0-30 |
Minimum adjustable unit |
mm/s |
0.01 |
Dwell time | Maximum vaule | S | 3000 |
Minimum adjustable unit |
S |
0.1 |
| Repeatability | mm | ±0.01 |
| Power | kw | 7.5 | 7.5 | 7.5 | 7.5 | 11 | 11 |
| Voltage | Tri-phase | V | 380/220 |
★Only for reference.The stroke is optional,specific parameters are
subject to the agreement.
Dimensions:
| Model | Stroke(mm) | D(mm) | S(mm) | L2(mm) | W2(mm) | H2(mm) | L1(mm) | W1(mm) | H1(mm) |
| TJ-SP-10 | 200 | 150 | 300 | 350 | 300 | 770 | 670 | 750 | 1695 |
| TJ-SP-20 | 200 | 150 | 300 | 350 | 300 | 770 | 670 | 750 | 1715 |
| TJ-SP-30 | 200 | 200 | 400 | 450 | 400 | 770 | 770 | 900 | 1910 |
| TJ-SP-50 | 200 | 200 | 400 | 450 | 400 | 770 | 770 | 950 | 1958 |
| TJ-SP-70 | 200 | 250 | 400 | 550 | 500 | 770 | 870 | 1100 | 2095 |
| TJ-SP-100 | 200 | 300 | 400 | 650 | 600 | 770 | 970 | 1200 | 2180 |
★Only for reference.Specific parameters are subject to the
agreement.
